Abstract

The effect of C addition affecting sintering behavior and mechanical properties of sintered bodies on Fe-4%Ni compacts made by injection molding has been studied. Specimens were made of carbonyl Fe(0.05mass%C, 0.2mass%O) and carbonyl Ni powder having average diameters of 5 and 2μm, respectively, and the amount of C powder added to the specimens was from 0 to 0.8g per 100g of Fe-4%Ni mixed powder. The compacts were debound in air at temperatures ranging from 503 to 553K for 7.2ks. They were then sintered in a reduced pressure of 1Pa at 1523K for 7.2ks. It was found that there exists a critical debinding temperature above which oxides precipitate in sintered bodies and below which no oxide is formed. As the amount of added C is increased, the critical temperature becomes higher. C addition strongly affects the densities and mechanical properties of sintered bodies. Below the critical temperature, for instance, C addition increases the tensile strength and it lowers the elongation.

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