Abstract

Thermodynamic modeling is used to describe the metal reduction processes by hydrogen from oxide melt in the B2O3-CaO- MeO (Me – Ni, Zn, Pb, Cu) system. Open systems approximation with periodic removal of metal particles and gases from the working melt composition is used in the method. By this work we present the thermodynamic modeling results of metal reduction processes (Ni, Cu, Pb, Zn) by Hydrogen. The reducible metals oxides content in the all melts was 3 mass %, and the mass ratio of B2O3/CaO was taken as 3 to be close to eutectic composition. The calculations made it possible to determine such parameters as oxide melt compositions and elements reduction degree depending on the induced gas quantity. of the Nickel, Copper, Lead and Zinc reduction process simulation from B2O3-CaO-MeO melts proved the reduction process by Hydrogen is similar to that which was earlier established when Carbon monoxide was used as the reducing agent. When Copper is reduced from CuO, the process occurs with intermediate Cu2O oxide formation (CuO → Cu2O → Cu). The Nickel (NiO → Ni), Lead (PbO → Pbs + Pbg) and Zinc (ZnO → Zng) recovery have been realized by one stage. The non-ferrous metals change content in the oxide melt and the degrees of its reduction depending on temperature and reducing agent quantity introduced are described by the second-order polynomial functional equations. Comparison of the Carbon monoxide and Hydrogen used for Nickel, Copper, Lead, and Zinc reducing to 90% metallization degree proved much less Hydrogen consumption.

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