Abstract

The purpose of the work is to establish the dependence of electricity costs on the dynamics of energy consumption from the dynamics of ore supply to the beneficiation plant bunker, namely from the loading period and its duration, and to develop, on the basis of the identified patterns of organizational, technical and economic measures to reduce the energy component of the cost of production of iron ore concentrate at the mining enrichment enterprises. Economic-mathematical methods were used to develop models of the formation of electricity costs on the dynamics of energy consumption, namely: the theory of impulse processes for the development of a model of ore supply to the bunker of the beneficiation factory; operational calculation methods, ore beneficiation theory and power supply theory for the development of a dynamic beneficiation process line model and power consumption model; methods of spectral analysis to identify the dynamic component of active power and electrical energy consumed by the ore beneficiation process; Cost analysis methods were used to calculate electricity costs; economic-mathematical modeling of energy consumption dynamics was performed by computer modeling using the Mathcad software package. An economic-mathematical model of the energy consumption dynamics of the enrichment factory was developed. The regularities of influence of ore loading parameters of beneficiation factory bunkers on the dynamics of the formation of electricity costs during the production of iron ore concentrate have been revealed. Mathematical dependencies of costs for the dynamic component of electrical energy on the time parameters of the process of loading ore into the hopper of the beneficiation factory, namely on the period and time of loading, were obtained. Organizational and economic measures have been developed to load the bunkers of the beneficiation factory, which ensure the saving of electricity. The regularities of influence of ore loading parameters of beneficiation factory bunkers on the dynamics of the formation of electricity costs during the production of iron ore concentrate have been revealed. The principles of building a system of financial incentives for operational and dispatching personnel for saving electricity based on the results of economic and mathematical modeling have been developed. For the first time, it wa s established that the energy component of the production cost of iron ore concentrate depends not only on the quantity and quality of ore, but also on the dynamic parameters of the process of loading ore into the bunkers of the beneficiation factory, while this established dependence has a non-linear nature on the period and time of loading. The proposed measures to save electricity due to the implementation of rational modes of loading bunkers of the beneficia-tion factory with ore can be used in the development of energy saving plans and programs and the development of job instructions for the dispatching staff of the ore beneficiation factory, which will allow to reduce the energy component of the production cost of iron ore concentrate. A system of financial incentives for operational dispatching staff of the beneficiation factory has been developed, which takes into account the saving of electrical energy due to the management of the ore loading of the bunkers of the beneficiation factory and the intensity of the staff’s work.

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