Abstract
The aim of this study is to present a new and improved metrics model for measuring the operating rate data based on the loss structure during the manufacturing process and a study on the data analysis methodology. First, the loss structure is classified, analyzed, and presented. Subsequently, the overall equipment effectiveness (OEE) metrics based on the total productive maintenance (TPM) losses are presented and the applicability problem is analyzed. The total production effectiveness (TPE) metrics, which includes both the equipment efficiency and 4M efficiency factors in the calculation of its operating rate new model, is then presented to minimize the problems of OEE. And the man-hour effectiveness (MHE) metrics is presented for measuring the man-hour during manual work with structured man-hour losses. Finally, factory operation management (FOM), which is a solution based on 4M multi-dimension analysis methodology, is applied for the analysis of the operating rate data.
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