멀티 스케일 접근법을 이용한 복합재 압력용기의 수명 예측
본 논문은 다축 하중을 받는 복합재 압력용기의 멀티 스케일 피로수명 예측 방법을 제시하였다. 멀티 스케일 접근법은 복합재료의 기본 구성재료인 섬유, 기지 및 섬유/기지 경계면의 거동으로부터 복합재 플라이, 적층판 및 구조물의 전체 거동을 예측한다. 멀티 스케일 피로수명은 거시적 응력 해석과 미시적 피로파손 해석을 통해 예측된다. 유한요소법을 이용하여 복합재 압력용기의 적층판에 가해지는 다축 피로하중을 구하며, 고전적층판이론을 이용하여 적층판의 플라이 응력을 계산하였다. 미소역학 모델을 이용하여 플라이 응력으로부터 각각 섬유, 기지 및 섬유/기지 경계면에 발생되는 응력을 계산하였다. 복합재 구성재료의 피로수명은 섬유에 대해서는 최대응력법을, 기지에 대해서는 등가응력법을, 섬유/기지 경계면에 대해서는 임계평면법을 사용하였다. 평균응력을 고려하기 위하여 수정된 Goodman 식을 적용하였다. 모든 피로하중에 의한 손상은 Miner 법칙을 이용하여 선형 누적이 되고, 이를 통해 최종 피로파손을 판단한다. 섬유와 기지의 물성값, 섬유체적비 및 와인딩 각도의 확률분포에 따른 복합재 압력용기의 피로수명 영향을 분석하기 위해 몬테카르로 시뮬레이션을 수행하였다. A multi-scale fatigue life prediction methodology of composite pressure vessels subjected to multi-axial loading has been proposed in this paper. The multi-scale approach starts from the constituents, fiber, matrix and interface, leading to predict behavior of ply, laminates and eventually the composite structures. The multi-scale fatigue life prediction methodology is composed of two steps: macro stress analysis and micro mechanics of failure based on fatigue analysis. In the macro stress analysis, multi-axial fatigue loading acting at laminate is determined from finite element analysis of composite pressure vessel, and ply stresses are computed using a classical laminate theory. The micro stresses are calculated in each constituent from ply stresses using a micromechanical model. Three methods are employed in predicting fatigue life of each constituent, i.e. a maximum stress method for fiber, an equivalent stress method for multi-axially loaded matrix, and a critical plane method for the interface. A modified Goodman diagram is used to take into account the generic mean stresses. Damages from each loading cycle are accumulated using Miner's rule. Monte Carlo simulation has been performed to predict the overall fatigue life of a composite pressure vessel considering statistical distribution of material properties of each constituent, fiber volume fraction and manufacturing winding angle.
- Conference Article
1
- 10.1115/pvp2010-25841
- Jan 1, 2010
A multi-scale fatigue life prediction methodology of composite pressure vessels subjected to multi-axial loading has been proposed in this paper. The multi-scale approach starts from the constituents, fiber, matrix and interface, leading to predict behavior of ply, laminates and eventually the composite structures. The life prediction methodology is composed of two steps: macro stress analysis and micro mechanics of failure based on fatigue analysis. In the macro stress analysis, multiaxial fatigue loading acting at laminate is determined from finite element analysis (FEM) of composite pressure vessel, and ply stresses are computed using a classical laminate theory (CLT). The micro-scale stresses are calculated in each constituent (i.e. matrix, interface, and fiber) from ply stresses using a micromechanical model. Micromechanics of failure (MMF) was originally developed to predict the strength of composites and now extended to prediction of fatigue life. Two methods are employed in predicting fatigue life of each constituent, i.e. an equivalent stress method for multi-axially loaded matrix, and a critical plane method for the interface. A modified Goodman diagram is used to take into account the generic mean stresses. Damages from each loading cycle are accumulated using Miner’s rule. Each fiber is assumed to follow a probabilistic failure depending on the length. Using the overall micro and macro models established in this study, Monte Carlo simulation has been performed to predict the overall fatigue life of a composite pressure vessel considering statistical distribution of material properties of each constituent and manufacturing winding helical angle.
- Research Article
2
- 10.3221/igf-esis.09.05
- Jul 1, 2009
- Frattura ed Integrità Strutturale
Welded joints are frequently locations for cracks initiation and propagation that may cause fatigue failure of engineering structures. Biaxial or triaxial stress-strain states are present in the vicinity of welded joints, due to local geometrical constraints, welding processes and/or multiaxial external loadings. Fatigue life evaluation of welded joints under multiaxial proportional (in-phase) cyclic loading can be performed by using conventional hypotheses (e.g. see the von Mises criterion or the Tresca criterion) on the basis of local approaches. On the contrary, the fatigue life predictions of welded joints under non-proportional (out-of-phase) cyclic loading are generally unsafe if these conventional hypotheses are used. A criterion initially proposed by the authors for smooth and notched structural components has been extended to the fatigue assessment of welded joints. In more detail, fatigue life of welded joints under multiaxial stress states can be evaluated by considering a nonlinear combination of the shear stress amplitude (acting on the critical plane) and the amplitude and the mean value of the normal stress (acting on the critical plane). In the present paper, fatigue lifetimes predicted through the proposed criterion are compared with experimental fatigue life data available in the literature, related to fatigue biaxial tests.
- Research Article
6
- 10.1007/s12206-014-1212-1
- Jan 1, 2015
- Journal of Mechanical Science and Technology
The purpose of this paper is to compare with estimation of equivalent fatigue load in time domain and frequency domain and estimate the fatigue life of structure with multi-axial vibration loading. The fatigue analysis with two methods is implemented with various signals like random, sinusoidal signals. Also, an equivalent fatigue life estimated by rainflow cycle counting in time domain is compared with results estimated with probability density function of each signal in frequency domain. In case of frequency domain, equivalent fatigue life can be estimated through Dirlik’s method with probability density function. The work proposed in this paper compared the fatigue damage accumulated under uni-axial loading to that induced by multi-axial loading. The comparison was performed for a simple cantilever beam exposed to vibrations of several directions. For verification of estimation performance of fatigue life, results are compared to those of FEM analysis (ANSYS).
- Research Article
1
- 10.4028/www.scientific.net/amm.197.585
- Sep 1, 2012
- Applied Mechanics and Materials
Fatigue life estimation of notched components is mostly dependent on notch stress and strain calculation with non-linear finite element analysis (FEA). For multiaxial cyclic loading, the stress-strain analysis of notch root is rather complex and the non-linear FEA is also very time-consuming. In this paper, a new fatigue life prediction method for notched components under multiaxial loading is proposed. First, a linear elastic solution needs to be solved for notched components under multiaxial cyclic loading. Then, an elastic equivalent parameter is computed using the linear elastic solution. On the basis of the elastic equivalent parameter combined with the Neuber’s rule, an elastic-plastic equivalent parameter is obtained. Finally, the elastic-plastic equivalent parameter is used to estimate fatigue crack initiation life of notched components. The proposed method needs only elastically calculated notch strain history as the basic input and is convenient for engineering application. The method is verified with experimental data of SAE 1045 notched shaft specimens under proportional and non-proportional loading. The results showed that the method can provide good life estimates.
- Research Article
10
- 10.1023/a:1025626508636
- Jan 1, 2003
- Journal of materials science. Materials in medicine
Bone cement is subjected to multi-axial cyclic loading when used to fixate orthopedic prostheses for joint arthroplasty. In this study, tubular specimens of poly(methylmethacrylate) (PMMA) bone cement are subjected to internal pressure and cyclic axial loading to ascertain the influence of multi-axial loading on fatigue life. As expected, it was found that the probability of survival of specimens under multi-axial loading was very much reduced relative to specimens loaded uniaxially. Furthermore, the variability of the fatigue life was increased by multi-axial loading. In conclusion, the results point to the importance of characterizing the behavior of bone cements under the multi-axial fatigue experienced in vivo, and of the importance of accounting for the multi-axial stress state when predicting implant longevity.
- Research Article
1
- 10.7736/kspe.2013.30.2.231
- Feb 1, 2013
- Journal of the Korean Society of Precision Engineering
The purpose of this paper is to compare with estimation of equivalent fatigue load in time domain and frequency domain and estimate the fatigue life of structure with multi-axial vibration loading. The fatigue analysis with two methods is implemented with various signals like random, sinusoidal signals. Also an equivalent fatigue life estimated by rainflow cycle counting in time domain is compared with results estimated with probability density function of each signal in frequency domain. In case of frequency domain, equivalent fatigue life can estimate through Dirlik’s method with probability density function. And the work proposed in this paper compared the fatigue damage accumulated under uni-axial loading to that induced by multi-axial loading. The comparison is preformed for a simple cantilever beam, which is exposed to vibrations of several directions. For verification of estimation performance of fatigue life, results are compared to those of FEM analysis (ANSYS).
- Front Matter
- 10.1520/stp13493s
- Jan 1, 2000
This comprehensive new ASTM publication examines state-of-the-art multiaxial testing techniques and methods for characterizing the fatigue and deformation behaviors of engineering materials. 25 analytical, peer-reviewed papers, written by experts from academia, industry, and government, are divided into the following sections: Multiaxial Strength of Materials--addresses multiaxial strength, stress, and failure modes of materials. Multiaxial Deformation of Materials--investigates constitutive relationships and deformation behavior of materials under multiaxial loading conditions. Fatigue Life Prediction under Generic Multiaxial Loads--examines the challenging task of estimating fatigue life under general multiaxial loads. Fatigue Life Prediction under Specific Multiaxial Loads--describes biaxial and multiaxial fatigue and life estimation under combinations of cyclic loading conditions, such as axial tension/compression, bending, and torsion. Multiaxial Fatigue Life and Crack Growth Estimation--covers crack growth monitoring under cyclic mulitaxial loading conditions and determination of fatigue life. Multiaxial Experimental Techniques--explores state-of-the-art experimental methods to generate mulitaxial deformation and fatigue data to develop and verify both constitutive models used to describe the flow behavior of materials and fatigue life estimation models. The International Standards contained in the Handbook set out the practical methodology which a user requires in order to be able to process and interpret, statistically, testing and inspection results whenever goods are assessed from a sample. This fifth edition of the ISO Standards Handbook Statistical Methods for Quality Control is published in two volumes: Volume 1 includes standards on vocabulary and symbols, and the two basic tools used in sampling throughout the world -- sampling by attributes and by variables. Volume 2 presents interpretation of statistical data, process control charts, the newly revised and expanded standards on the precision of measurement methods. The volumes compliment the ISO 9000 Compendium, containing International Standards for quality management, and ISO/IEC Compendium of Conformity Assessment Documents, containing guides on the testing, inspection and certification of products, processes and services, and on the assessment of quality systems, testing laboratories, inspection bodies, certification bodies and their operation and acceptance.
- Single Book
63
- 10.1520/stp1387-eb
- Jan 1, 2000
Description This comprehensive new ASTM publication examines state-of-the-art multiaxial testing techniques and methods for characterizing the fatigue and deformation behaviors of engineering materials. 25 analytical, peer-reviewed papers, written by experts from academia, industry, and government, are divided into the following sections: Multiaxial Strength of Materials--addresses multiaxial strength, stress, and failure modes of materials. Multiaxial Deformation of Materials--investigates constitutive relationships and deformation behavior of materials under multiaxial loading conditions. Fatigue Life Prediction under Generic Multiaxial Loads--examines the challenging task of estimating fatigue life under general multiaxial loads. Fatigue Life Prediction under Specific Multiaxial Loads--describes biaxial and multiaxial fatigue and life estimation under combinations of cyclic loading conditions, such as axial tension/compression, bending, and torsion. Multiaxial Fatigue Life and Crack Growth Estimation--covers crack growth monitoring under cyclic mulitaxial loading conditions and determination of fatigue life. Multiaxial Experimental Techniques--explores state-of-the-art experimental methods to generate mulitaxial deformation and fatigue data to develop and verify both constitutive models used to describe the flow behavior of materials and fatigue life estimation models.
- Research Article
40
- 10.1016/j.ijfatigue.2021.106456
- Aug 2, 2021
- International Journal of Fatigue
Stochastic fatigue life prediction of Fiber-Reinforced laminated composites by continuum damage Mechanics-based damage plastic model
- Research Article
23
- 10.1016/j.jnucmat.2021.153324
- Oct 2, 2021
- Journal of Nuclear Materials
The dislocation-based fatigue deformation mechanism of a RAFM steel under multi-axial loadings
- Research Article
16
- 10.1016/j.jmrt.2022.04.069
- Apr 18, 2022
- Journal of Materials Research and Technology
A multi-axial and high-cycle fatigue life prediction model based on critical plane criterion
- Research Article
21
- 10.1016/0029-5493(95)01134-x
- Mar 1, 1996
- Nuclear Engineering and Design
On plastic deformation and fatigue under multiaxial loading
- Research Article
- 10.24247/ijmperdaug201843
- Jan 1, 2018
- International Journal of Mechanical and Production Engineering Research and Development
The influence of loading conditions on fatigue life and stress concentration, on ferritic nodular graphite cast iron material, undergoing multi-axial proportional cyclic loading, is investigated experimentally and numerically. The studies are conducted under a controlled maximum amplitude stress (induced Von Mises stress) of 158 Mpa which is close to the fatigue limit of the studied material. Good agreements are reported between numerical and experimental results. It is found that fatigue life and Von Mises stress concentration depend strongly on cyclic loading amplitude ratio 'R'. Fatigue life is less for proportional loading than for simple torsion or simple axial loading. The ultimate number of cycles, in the studied interval of 'R' (-1 to +1), increases in a linear fashion. It has a minimum value at R equals to-1. This effect is directly related to the maximum Von Mises stress. The latter increases in a linear fashion as R increases from-1 to +1, and exhibits a maximum value at R equals to-1. Also, it is found that fatigue life and Von Mises stress are highly dependent on the induced stress ratio (σ/τ). Von Mises stress increases as stress ratio increases. In a reverse manner, fatigue life increases slowly as the ratio /increases. This result concludes the strong effect, on fatigue life, of the presence of the axial load within the multi-axial cyclic loading. In fact, axial loading favors the mode I crack which propagates rapidly perpendicularly to the axis of axial loading.
- Research Article
18
- 10.1016/j.engfracmech.2019.106512
- Jun 14, 2019
- Engineering Fracture Mechanics
A numerical investigation on multiaxial fatigue assessment of Nitinol peripheral endovascular devices with emphasis on load non-proportionality effects
- Research Article
7
- 10.1016/j.ijfatigue.2024.108232
- Feb 25, 2024
- International Journal of Fatigue
A crystal plasticity model for multiaxial cyclic deformation of U75V rail steel