Анализ проблем механических редукторов транспортных систем и их решение с помощью магнитного датчика

Abstract

Objective: Increasing reliability of mechanical gearboxes using a magnetic sensor, which will sig nifi cantly increase the reliability of transport mechanisms and systems in general. Methods: An analysis of incidents covered in the media was carried out. Results: Conclusions are drawn about the consequences of failure of mechanical gearboxes. To prevent emergency situations caused by a breakdown of a mechanical gearbox, it is proposed to use a magnetic sensor, which allows carrying out analysis and diagnostics of the gearbox and its components during operation. A mathematical model of a magnetic sensor is compiled and a block diagram of a device for processing the output signal of the sensor modulator is presented. Practical importance: Failure of a mechanical gearbox is a common problem that leads to a stop of transport mechanisms and systems. Detection of a mechanical gearbox malfunction can signifi cantly reduce the cost of repairs, as well as prevent unexpected damage to the mechanism, which can lead to a complete stop of the transport system. The use of a magnetic sensor in the traction gearbox of an electric train will reduce the likelihood of a traction gearbox breakdown during operation and reduce the cost of repairs, increase the reliability of the traction drive, and also simplify the commissioning of new electric trains and traction gearboxes.