Abstract

The article presents processing module of experimental thermal characteristics of machine tools in real time using high order derivatives. It is developed in a high level programming language. This module is a part of automated system of tests and diagnostics of machines thermal state. The module is equipped with a graphical user interface; it works in real time, allows performing procedures for smoothing experimental thermal characteristics and determining their prognostic values. This allows building curves of speed, acceleration and sharpness of temperature change over the time. The developed software module implements a new algorithm based on the Horner’s method. The practice of developing algorithmic software shows that the chosen method is very convenient and effective for machine implementation, due to the absence of a division operation at each computational step. It is experimentally confirmed that the total costs of performing the calculations of high order derivatives of an arbitrary degree polynomial using the Horner’s method according to the described algorithm are acceptable for real-time calculations on a standard personal computer. Data temperature and temperature movements of the machine working bodies can be processed using the developed algorithms. In addition, this algorithm allows calculating the value of the approximating polynomial and simultaneously obtaining the values of all its derivatives at a given point. This allows to solve the problem of "shift in time by step" of the position of characteristic points.

Highlights

  • 2019, No5 of a gantry machine tool based on thermal-mechanical coupling // Int J Adv Manuf Technol 2016

  • The module is equipped with a graphical user interface; it works in real time, allows performing procedures for smoothing experimental thermal characteristics and determining their prognostic values

  • The article presents processing module of experimental thermal characteristics of machine tools in real time using high order derivatives

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Summary

Introduction

МОДУЛЬ ОБРАБОТКИ ЭКСПЕРИМЕНТАЛЬНЫХ ТЕПЛОВЫХ ХАРАКТЕРИСТИК СТАНКОВ В РЕЖИМЕ РЕАЛЬНОГО ВРЕМЕНИ В статье представлен разработанный на языке программирования высокого уровня модуль обработки экспериментальных тепловых характеристик станков в режиме реального времени с применением производных высокого порядка. Экспериментально было подтверждено, что суммарные затраты на выполнение расчётов значений производных высокого порядка от полинома произвольной степени с применением метода Горнера по описанному алгоритму вполне приемлемы для вычислений в режиме реального времени на стандартном персональном компьютере.

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