Properties Of Diamond-like Carbon Films Research Articles

Nitrogen-Doped Diamond-like Carbon Buffer Layer Enhances the Mechanical and Tribological Properties of Diamond-like Carbon Films Deposited on Nitrile Rubber Substrate

The poor adhesion between the DLC film and rubber restricts its application of seals. Introducing a suitable interlayer can bolster the adhesion of the coating or film. In this study, nitrogen-doped diamond-like carbon (N-DLC) emerged as the optimal intermediate layer between rubber and DLC. A series of N-DLC/DLC multilayer films were fabricated via DC magnetron sputtering on nitrile rubber (NBR) substrates, varying the substrate bias voltage (0 V, 100 V, 200 V). A scanning electron microscopy analysis revealed that the composite film surface was smoother than the DLC film alone. The results of Raman spectroscopy and X-ray photoelectron spectroscopy indicated a robust bond between nitrogen and carbon atoms in the composite film, with nitrogen facilitating the conversion of sp3C-C bonds into sp2C=C. Mechanical tests demonstrated that the N-DLC interlayer improved film adhesion and reduced the CoF of the composite film to 0.2–0.3. Specifically, the CoF of the N-DLC/DLC film prepared at 100 V was as low as 0.20, with a wear amount of 1.13 mg. Consequently, the inclusion of the N-DLC interlayer substantially enhanced the mechanical and tribological properties of DLC-coated NBR, rendering this coating highly advantageous for various applications.

Effect of bias gradient delta on mechanical and tribological properties of DLC films sputtered on ACM

Diamond-like carbon (DLC) films were prepared on acrylate rubber (ACM) by varying the substrate bias voltage with bias gradient deltas of 25 V, 50 V, and 100 V during magnetron sputtering. The microstructure, mechanical and tribological properties of DLC films on ACM substrate were systematically investigated by SEM, AFM, Raman and XPS et.al in detail. The results show that the DLC film with a bias gradient delta of 25 V exhibited the most sp3 content and with the decrease of bias voltage gradient delta, the sp3 content in DLC films shows an increasing trend. The ratio of H/E increases as the bias gradient delta decreases. The results of friction tests indicated that the wear resistance of DLC films is influenced by their bias gradient deltas, surface roughness, residual stress, adhesive strength, and the ratio of H/E&H3/E2. Furthermore, decreasing the bias gradient delta resulted in a reduction in wear volume. Among the tested films, the DLC film with a bias gradient delta of 25 V exhibited the lowest CoF of 0.14 and the least wear volume of 0.98 mg, respectively. These findings suggest that the said film prepared on ACM displays excellent wear resistance.

Deposition processes of superhard diamond-like carbon films co-adjusted by ion energy and ion flux in arc discharges

As a kind of protective material, Diamond-Like Carbon (DLC) film can effectively improve the mechanical and tribological properties of the substrate surface. In DLC family, tetrahedral amorphous carbon (ta-C) with ultra-high hardness and excellent protective properties has been widely concerned in the field of hard protective materials. It is well known that the structure and properties of ta-C are strongly dependent on carbon plasma characteristics in the plasma environment. Therefore, it is extremely crucial to obtain the optimal process window of ta-C described by plasma micro-parameters with general significance. This paper proposed the Langmuir probe was used to diagnose the carbon plasma of the afterglow generated by arc evaporation, aiming to investigate the characteristics of carbon plasma and sheath. The effect of ion energy and ion flux adjusted by the pulse bias voltage and arc current on the sp3 hybrid bonds and hardness of DLC films was studied, aiming to find out which conditions satisfied the formation of ta-C. The results showed the microstructure and properties of DLC films were co-adjusted by ion energy and ion flux. When the carbon ions met the appropriate ion energy range (50–300 eV) and low ion flux (<8.99 × 1010 cm−2 s−1), the films tended to form ta-C structures with high sp3 bonds. However, under the condition of high ion energy and high ion flux, the structure of the films changed from sp3 bonds to sp2 bonds, resulting in the graphitization and formation of DLC films with high sp2 bonds. This work will provide new solutions to guide the design and acquisition of high-performance DLC films.

Friction and wear behavior of molybdenum-disulfide doped hydrogen-free diamond-like carbon films sliding against Al2O3 balls at elevated temperature

Diamond-like carbon (DLC) films quickly experience lubrication failure due to oxidation and mechanical degradation when used above 300 °C, which limits their application. Molybdenum disulfide (MoS2) doping is considered as a feasible method to improve high-temperature properties of DLC films. However, the effect of MoS2 doping on the high-temperature friction behavior of MoS2-DLC composite films and its mechanism remain unclear. Here, MoS2-DLC composite films with different contents of MoS2 were synthesized by a superimposed deposition system consisting of high-power impulse magnetron sputtering (HiPIMS) and direct current magnetron sputtering (DCMS). The MoS2 content in the films was controlled by varying the number of MoS2 pellets in the graphite-MoS2 (C–MoS2) mosaic target. The effect of MoS2 doping content on the structure and mechanical properties of MoS2-DLC films was analyzed. In addition, the friction and wear behavior and mechanism of MoS2-DLC composite films sliding against Al2O3 balls at 25–450 °C were studied. The results indicated that MoS2 was successfully incorporated into DLC matrix, and the content of Mo in the films ranged from 0 to 6.15 at. %. The as-deposited MoS2-DLC composite films exhibited a dense and featureless structure. The doping of MoS2 improved the adhesion strength and released the internal stress of MoS2-DLC composite films, but reduced the hardness and elastic modulus of the films. In particular, MoS2-DLC composite films with 3.78–6.15 at. % Mo maintained excellent anti-friction and anti-wear performances in the temperature range of 25–450 °C. Abrasive wear and fatigue wear occurred in the friction test of the films at different temperatures. However, the friction mechanism of the films varied with the temperature of friction test. At 25 °C, MoS2-DLC composite films showed excellent lubrication and anti-wear abilities due to the carbon suspension bond was passivated by H2O molecules. At 250 °C, MoS2 phase precipitated on the surface of the films, resulting in low friction. At 350 °C, MoS2-xOx solid solution was generated on the surface of the wear track to maintain lower friction and wear. Interestingly, MoS2-DLC composite films with high Mo content still achieved relatively low coefficient of friction and wear rate up to 450 °C due to the continuous availability of MoS2-xOx generated on the surface of wear track.

Investigation of the Mechanical and Tribological Properties of Diamond-Like Carbon Films on YG8 and High-Speed Steel Substrates with W Buffer Layers

Investigation of the Mechanical and Tribological Properties of Diamond-Like Carbon Films on YG8 and High-Speed Steel Substrates with W Buffer Layers

Effects of sp3 bond ratio and modulation ratios on nanotribology behaviors of diamond-like carbon coatings investigated using atomistic nanoscratching simulations.

Diamond-like carbon (DLC) films are amorphous solids in which carbon atoms are linked by hybridized sp3, sp2, and sp bonds. The mechanical and tribological properties of DLC films can be adjusted by tuning the sp2/sp3 bond ratio. These films are typically used as protective coatings for components such as dies, automotive engines, mechanical seals, hard disk drives, biological engineering devices, and micro/nano-electromechanical systems. Further exploration of the mechanical and tribological behavior of DLC films is important for enhancing functional design for the above applications. The simulation results show that single-layer DLC with a higher sp3 ratio has better resistance to indentation. Single-layer DLC with a lower initial sp3 ratio has lower friction and a shorter repeated cycle in the friction force curve due to an increase in the graphitization of the friction interface. Single-layer DLC with a higher sp3 ratio has a higher coefficient of friction because compared with the normal force, the friction force is much more sensitive to an increase in the sp3 ratio. Molecular dynamics simulations based on the Tersoff potential were performed using the open-source code LAMMPS (Large-scale Atomic/Molecular Massively Parallel Simulator).

Micro-structural and optical properties of diamond-like carbon films grown by magnetic field-assisted laser deposition

Inhomogeneous magnetic field was introduced into pulsed laser deposition process, in order to discover new properties of diamond-like carbon film grown under magnetic field, offering the theoretical and experimental basis for furtherly enhancing sp&lt;sup&gt;3&lt;/sup&gt;-bond content in this film. Distribution of the magnetic strength and flux lines induced by a rectangular permanent magnet was calculated. And then, flying trace of the carbon ions in the magnetic field was also simulated by the iterative method, which indicated that the carbon ions could not expand freely and they were restrained to accumulate around the center region of the magnet source. Besides the surface interference, measurement and the fitted results of ellipsometry parameters showed that magnetic field had important influence on layer-thickness distribution and optical constant of the pulsed laser deposition-grown diamond-like carbon film. Meanwhile, it was indicated that inhomogeneity of the layer-thickness distribution and optical constant increased when the magnetic strength was higher. Micro-structure of diamond-like carbon film was affected seriously by magnetic field, which was indicated by Raman spectra. Magnetic field could enhance the local stress in the carbon matrix net, increasing the sp&lt;sup&gt;3&lt;/sup&gt;-bond content. Theoretical and experimental research showed that a suitable magnetic strength could excite micro-structure of diamond-like carbon film significantly, however, the high-quality diamond-like carbon coating with practical application value would be obtained by technological adjustment.

Effects of deposited particle energy on the structure and properties of diamond-like carbon films

Using plasma-enhanced chemical vapor deposition (PECVD), a series of diamond-like carbon (DLC) films were prepared on YG8 carbide substrate by changing the enhancement mode and the negative bias voltage of the substrate. The structure and properties of the deposited films were tested by a series of analytical and testing instruments.During the deposition of DLC films, the ability of electrons to collide and ionize the gas is enhanced by increasing the number of electrons and extending the movement path of electrons, which is called electron-assisted enhanced gas ionization. Four different experimental modes (A mode, B mode, C mode, D mode) were set up. Different experimental modes have different degrees of electron-assisted enhancement ability of gas ionization, so different experimental modes are called different enhancement modes. The ions ionized by the electrons participate in the deposition of the film under the traction of the negative bias voltage of the substrate. The results show that: when depositing diamond-like carbon films, the energy of the ion beam is indirectly affected by electron collisions in different enhancement modes and directly affected by the negative bias voltage of the substrate. The higher the enhancement mode, the higher the ion beam energy. The higher the substrate negative bias voltage, the higher the ion beam energy generated by gas source discharge. Under the dual action of enhancement mode and substrate negative bias voltage, the total energy of ions involved in deposition should not be too high or too low, and the synergy of the two makes the properties and quality of the deposited film reach a better value. For industrial large-scale production of tool protection film for cutting aluminum alloy, it is more suitable for high enhancement mode and low negative bias voltage production.Through a series of process optimization to improve and enhance the comprehensive performance of DLC film, it is further applied to the actual processing application field, which has great industrial and social value to realize the large-scale application of DLC film in the field of hard to cut metal processing.

Nanoscale friction of tetrahedral amorphous diamond-like carbon film after thermal annealing

Diamond-like carbon (DLC) coatings have demonstrated significant potential as solid lubricants for a wide range of applications. However, thermal-induced structural changes lead to alterations in its mechanical and frictional properties. In this study, we investigate the friction properties of DLC films after high-temperature annealing, by conducting reciprocating single asperity scanning experiments of self-mated hydrogen-free DLC tribopair under ultra-high vacuum (UHV) conditions. As the annealing temperature increases, the coefficients of friction (COFs) first increase owing to the desorption of water molecules; while, with the further increase of temperature, friction shows a decreasing trend because of the high-temperature-induced sp3-to-sp2 rehybridization which lowers the interfacial shear strength. The insights gained from this study provide a better understanding of the frictional properties of DLC films.

Influence of molybdenum concentration on the microstructure and nanotribological properties of diamond-like carbon films

Influence of molybdenum concentration on the microstructure and nanotribological properties of diamond-like carbon films

Effect of local pressure difference caused by argon flow on properties of DLC films on rubber

The application of a diamondlike carbon (DLC) coating on rubber surfaces is a promising method to enhance the tribological properties of rubber and alleviate its poor wear resistance. However, in the preparation of DLC films, accurate pressure detection in the sputtering region is challenging due to the single detection position in common sputtering systems. In this paper, the direct current magnetic sputtering method was used to prepare DLC films on nitrile butadiene rubber (NBR). A set of Faraday beam detection device (FBDD) was employed to monitor the current density in the sputtering region. It was found that even if the pressure at the detection position of the vacuum gauge is consistent, the actual pressure in the sputtering region may be different under different rates of argon flow based on the detection results from the FBDD. The surface energy of DLC films was also calculated and researched. According to the results of FBDD, a series of analytical characterization methods were selected to explore the influence mechanism of changing the Ar flow rate on the properties of DLC films on NBR when the initial sputtering pressure remained consistent. The results of FBDD show that the density of the beam in the sputtering region increases with the increase in the Ar flow rate introduced into the vacuum chamber. The surface energy of DLC films was also calculated and evaluated by a contact angle tester. Raman and x-ray photoelectron spectroscopy results indicate that the increase in the Ar flow rate leads to an increase in pressure, which is conducive to the formation of sp3 in DLC films, and the increase in sp3 improves the surface energy of DLC films. The highest sp3 content and surface energy among as-prepared DLC films are observed when the argon flow rate was 40 SCCM. Ball-on disk friction experiment was used to characterize the tribological performance of DLC films on NBR rubber and the adhesion between DLC films and NBR rubber was evaluated by a nanoscratching test. Combining the results of tribology and nanoscratching testing, it can be inferred that the Ar flow rate plays an important role in improving the mechanical properties of DLC films on NBR rubber. Furthermore, the results of scanning electron microscopy confirmed that the sputtering atoms can effectively fill in the grooves of the rubber substrate. This finding is of significance for controlling the sputtering process of preparing DLC on rubber and improving the frictional properties of rubber.

Study on properties of diamond-like carbon films deposited by RF ICP PECVD method for micro- and optoelectronic applications

In this paper, a comparison of Diamond-like Carbon (DLC) films with different sp3 fraction content prepared by Radio Frequency Inductively Coupled Plasma Enhanced Chemical Vapour Deposition (RF ICP PECVD) was presented. Structural, surface, optical, and mechanical properties of deposited DLC films were analyzed with the use of awide range of measurement techniques. The investigated films were deposited on silicon (Si), amorphous silica (SiO2), and metallic (Ti6Al4V) substrates at room temperature. The deposited DLC films have sp3 fraction content ranging from 35 % to 70 %, uniform, compact and dense microstructure. The investigation indicates that the properties of DLC films required for micro- and optoelectronic applications improve with the sp3 fraction content. The refractive index (n) increased from 1.976 to2.086, packaging density (PD) from 0.964 to 0.744, electrical resistivity (ρ) from 2.1 ∙ 1010 to 4.4 ∙ 1011 Ωcm, hardness (H) from 16.4 19.1 to GPa and elastic modulus (E) from 109 to 129 GPa. However, the 50 % sp3 DLC thin film exhibited the highest resistance to cracking (H3/E2 = 0.44). The decrease of Urbach energy (EU) from 0.75 to 0.46 eV was observed for the DLC film with the highest sp3 fraction content, while all investigated DLC samples had similar optical bandgap energy (Egopt ≈ 1.3 eV). The research has shown that it is possible to obtain DLC coatings using the RF ICP PECVD technique that has better properties than films deposited by the classic PECVD technique.

Design of an Ultra-Thick Film and Its Friction and Wear Performance under Different Working Conditions

Tantalum (Ta)/Ti/TiN/Ti/diamond-like carbon (DLC) (referred to as TTTD film) and Ta/Ti/TiN/TiCuN/Ti/DLC (referred to as ultra-thick film) films were designed in this study, and the factors affecting the friction and wear properties of DLC films in sodium bicarbonate and lactic acid solutions were analyzed. Moreover, a thin film with a thickness exceeding 50 microns was prepared. Morphology and tribological and mechanical properties were analyzed by scanning electron microscopy, friction and wear testing machine, and nanoindentation instrument, respectively. The results show that the presence of a TiCuN interlayer increases the defects in the DLC film and the roughness of surface, reaching a roughness of 0.19 µm. Compared with the TTTD film, the TiCuN interlayer reduces the hardness and increases the residual stress, which is 0.52 Gpa and −6.08 GPa, respectively. The TTTD film has a smooth and dense surface structure and high hardness, causing it to more easily form boundary lubrication. However, the ultra-thick film has lower hardness and rough surface, which cannot effectively form boundary lubrication. Therefore, the friction coefficient of the ultra-thick film is higher than that of the TTTD film under different working conditions. In sodium bicarbonate solution, a double-hydrolysis reaction is more likely to occur, resulting in a higher friction coefficient than in lactic acid solution. The friction coefficient of the TTTD film has a longer running-in period, which is attributed to the oxides generated by the double-hydrolysis reaction and the precipitated sodium bicarbonate crystals. Finally, it was concluded that the surface quality and the internal bond structure of DLC film have a significant impact on the friction and wear properties. This provides a theoretical basis for the design of multilayer structures.

Structure and mechanical properties of diamond‐like carbon films prepared by pulsed laser‐induced cathodic vacuum arc technique

Diamond‐like carbon (DLC) films are prepared by pulsed laser‐induced cathodic vacuum arc technique with various arc voltages. The purpose of the research is to investigate the influence of the arc voltage on the structure, mechanical, and tribological properties of DLC films. The results from Raman spectra and XPS show that with increasing arc voltage from 180 to 280 V, the sp3 content in the DLC film increases from 43.2 to 56.9 at%, then follows by a significant decrease with further increasing arc voltage to 330 V. The trend in the mechanical properties of DLC films correlates well with the sp3 content in the films. The maximum hardness, modulus, and adhesion critical load (Lc) of the DLC film is obtained in the film deposited at 280 V; the values of that are 46.4 GPa, 380.6 GPa, and 620 mN, respectively. The friction coefficient of the films is between 0.1 and 0.2, and the film deposited at 280 V has the minimum wear rate with a value of 3.2 × 10−17 m3/m.N. It is concluded that the DLC films with high sp3 content (ta‐C, tetrahedral amorphous carbon) not only have good mechanical properties but also have excellent tribological properties, which provides a promising application for wear resistance parts.

Investigations of electron emission from DLC thin films deposited by means of RF PCVD at various self-bias voltages

The aim of this paper is to report the results of field emission experiments on undoped, flat diamond-like carbon (DLC) thin films deposited at various self-bias voltages using radio frequency plasma chemical vapor deposition (RF PCVD) technique. It has been observed that the emission properties improve when the absolute value of self-bias voltage becomes higher, e.g., the turn-on field value decreases. The correlation between electron field emission and sp2 content in these films showed improvement of electron emission properties of DLC films for higher amount of sp2 phase.

Effects of Element Doping on the Structure and Properties of Diamond-like Carbon Films: A Review

Diamond-like carbon (DLC) films with excellent anti-friction and wear resistance, can effectively reduce the energy loss of tribosystems and the wear failure of parts, but the high residual stress limits their application and service life. Researchers found that doping heterogeneous elements in the carbon matrix can alleviate the defects in the microstructure and properties of DLC films (reduce the residual stress; enhance adhesion strength; improve tribological, corrosion resistance, hydrophobic, biocompatibility, and optical properties), and doping elements with different properties will have different effects on the structure and properties of DLC films. In addition, the comprehensive properties of DLC films can be coordinated by controlling the doping elements and their contents. In this paper, the effects of single element and co-doping of carbide-forming elements (Nb, W, Mo, Cr, Ti, Si) and non-carbide-forming elements (Cu, Al, Ag, Ni) on the properties of microstructure, mechanical, tribological, optical, hydrophobic, corrosion resistance, etc. of DLC films are reviewed. The mechanisms of the effects of doping elements on the different properties of DLC films are summarized and analyzed.

Characterization of structural and mechanical properties of DLC films deposited on the surface of minute-scale 3D objects: Comparison of PECVD and FCVA deposition technique

Diamond-like carbon (DLC) films have received considerable attention owing to its excellent properties such as high hardness, low friction coefficient, high wear resistance, and chemical inertness. Because DLC film is considered an effective coating to improve the surface properties of materials, these films are used in various applications such as parts for automobile engines, hard disk surfaces, cutting tools and dies, and so on. The structure of the DLC film consists of a mixture of sp2- and sp3-bonded carbon atoms. Among them, the tetrahedral amorphous carbon (ta-C) film is known to be the hardest film owing to its diamond-like structure composed mainly of sp3-bonded carbon atoms. The most common deposition method for synthesizing ta-C is the filtered cathodic vacuum arc (FCVA) method. This method can remove the droplets that are non-ionic neutral species, and a high-quality film can be synthesized. However, the mechanical parts that require ta-C coating have a three-dimensional (3-D) shape, and it is difficult to coat the ta-C film on their entire surface conformity by the FCVA process. In this study, we deposited ta-C on three-dimensional parts by the FCVA method and evaluated the microstructure and surface morphology of the film in comparison with the plasma enhanced chemical vapor deposition (PECVD) method. Films were successfully coated over the entire surface of both millimeter- and nanometer-sized trench patterns. The film properties were investigated by Raman spectroscopy, SEM, nanoindentation tester and transmission electron microscopy.

Microstructures and visible-infrared optical properties of diamond-like carbon films deposited by magnetron sputtering

Microstructures and visible-infrared optical properties of diamond-like carbon films deposited by magnetron sputtering

Effect of the bias-graded increment on the tribological and electrochemical corrosion properties of DLC films

Diamond-like carbon (DLC) films with bias-graded increments of 5 V, 10 V, and 20 V were prepared by adjusting the substrate bias voltage in a high-power pulsed magnetron sputtering system (HPPMS). The microstructural, mechanical, tribological, and electrochemical corrosion properties of DLC films were systematically investigated. In this work, the sp 3 content in the DLC film with a constant bias of −200 V was the highest, and the sp 3 content in the bias-graded DLC film exhibited a gradient increasing trend. Bias-graded DLC films had lower hardness, elastic modulus and residual stress than DLC film with a constant bias of −200 V. With a decrease in bias-graded increment, the ratio of hardness to elastic modulus increased. Friction and wear tests demonstrated that the wear resistance of the DLC film was related to the hardness, residual stress and ratio of the hardness to the elastic modulus. The wear rate decreased with decreasing bias-graded increment, and the DLC film with a bias-graded increment of 5 V had the lowest friction coefficient and wear rate, which were 0.077 and 6.74 × 10 −7 mm 3 /Nm, respectively. The polarization curve results revealed that the DLC film with constant bias had the highest corrosion potential and corrosion current density. As the bias-graded increment increased, the corrosion potential and corrosion current density showed an increasing trend. Combined with the electrochemical impedance spectroscopy results, the bias-graded DLC films with bias-graded increments of 5 V and 10 V exhibited better corrosion resistances. • Bias-graded DLC films were prepared in HPPMS system. • Gradient structure achieved the balance between the residual stress and the content of sp 3 . • Coating DLC film can significantly improve the tribological and electrochemical corrosion properties of the substrate.

Microstructures, mechanical properties and surface wettability of La-doped diamond-like carbon films deposited by magnetron co-sputtering

In this study, La-doped diamond-like carbon (DLC) films were prepared by magnetron co-sputtering of individual graphite and La targets. The mechanical properties and surface wettability of the DLC films were investigated in terms of the evolutions of microstructures and chemical compositions with La content. The results revealed that the doped La dissolved into the DLC films working as a catalyst made them smoother and locally graphitized. Moreover, a different dependency of residual stress upon sp3-C fraction to that of hardness and elastic modulus was found in the DLC films. Further, the air-exposed DLC films suffered from a series of surface physical/chemical reactions with air molecules and ubiquitous volatile organic compounds (VOCs), accompanied by brilliant and quick color evolutions over initial time, which dominated the time-dependent surface wettability. Finally, the doping-induced enhancements of both VOCs adsorption and sp2-C fraction contributed to the surface wettability transition from the intrinsic hydrophilicity to desired hydrophobicity of the DLC film. This study demonstrated here aims to expose the complex microstructures and related properties of DLC films with La doping, and offer a feasible method of preparing high-performance DLC films with low residual stress and adjustable surface wettability.