Low Surface Roughness Research Articles

Comparative evaluation of surface changes and bond strength of microabrasion bleached enamel before and after remineralization with nano-hydroxyapatite paste: In vitro study

Objectives: Comparative evaluation of surface changes and bond strength of Microabrasion Bleached enamel before and after Remineralization with Nano-hydroxyapatite paste, an In vitro study. Methods: Enamel samples were divided into - Group I - Conventional bleaching (HB), Group II - Conventional bleaching with remineralization (HB+N-Hp), Group III - Microabrasion-assisted bleaching (M+HB), and Group IV - Microabrasion-assisted bleaching with remineralization (M+HB+N Hp). Surface roughness was measured using a profilometer. Samples were stored in artificial saliva for two weeks, then bonded with nanofilled composite resin and subjected to shear bond strength (SBS) analysis. Results: Group IV (M+HB+N-Hp) showed higher surface roughness than Groups I (HB) and II (HB+N-Hp), while Group II had significantly lower surface roughness compared to Groups III (M+HB) and IV. In terms of shear bond strength (SBS), Group III exhibited significantly higher SBS than Group I, whereas Group II showed significantly reduced SBS compared to Group I. All values were statistically significant. Conclusions: Remineralization with N-Hp reduces the surface roughness caused by bleaching and microabrasion, potentially decreasing bacterial biofilm adherence. Despite increased surface roughness correlating with better bond strength, microabrasion-assisted bleaching followed by remineralization and direct composite veneering after two weeks is a promising minimally invasive treatment for severe tooth discolorations. Further studies should explore varying frequencies and concentrations of N-Hp application.

High-speed turning of AISI 4340 alloy steel using carbide tools in a sustainable minimum quantity lubrication environment

Purpose This study aims to investigate the machining performance of CVD-coated carbide tools by considering most crucial machinability aspects: cutting force, tool life, surface roughness and chip morphology in high-speed hard turning of AISI 4340 alloy steel under a sustainable minimum quantity lubrication (MQL) environment. Design/methodology/approach The purpose of this study is to analyze the performance of coated carbide tools under MQL environment therefore, machining tests were performed in accordance with the Taguchi L9 orthogonal array, accommodating the three crucial machining parameters such as cutting speed (V = 300–400 m/min), feed rate (F = 0.1–0.2 mm/rev) and depth of cut (DOC = 0.2–0.4 mm). The measured or calculated values obtained in each experimental run were validated for normality assumptions before drawing any statistical inferences. Taguchi signal-to-noise (S/N) ratio and analysis of variance methodologies were used to examine the effect of machining variables on the performance outcomes. Findings The quantitative analysis revealed that the depth of cut exerted the most significant influence on cutting force, with a contributing rate of 60.72%. Cutting speed was identified as the primary variable affecting the tool life, exhibiting a 47.58% contribution, while feed rate had the most dominating impact on surface roughness, with an overall contributing rate of 89.95%. The lowest cutting force (184.55 N) and the longest tool life (7.10 min) were achieved with low machining parameters at V = 300 m/min, F = 0.1 mm/rev, DOC = 0.2 mm. Conversely, the lowest surface roughness (496 nm) was achieved with high cutting speed, low feed rate and moderate depth of cut at V = 400 m/min, F = 0.1 mm/rev and DOC = 0.3 mm. Moreover, the microscopic examination of the chips revealed a serrated shape formation under all machining conditions. However, the degree of serration increased with an incremental raise with cutting speed and feed rate. Research limitations/implications The study is limited to study the effect of machining parameters within the stated range of cutting speed, feed rate and depth of cut as well as other parameters. Practical implications Practitioners may consider to adopt this machining technique to create more sustainable working environment as well as eliminate the disposal cost of the used metal cutting fluid. Social implications By applying this machining technique, diseases caused by metal cutting fluid to the mechanist will be significantly reduced, therefore creating better lifestyles. Originality/value Hard turning is commonly carried out with advanced cutting tools such as ceramics, cubic boron nitride and polycrystalline cubic boron nitride to attain exceptional surface finish. However, the high cost of these tools necessitates exploration of alternative approaches. Therefore, this study investigates the potential of using cost-effective, multilayer-coated carbide tools under MQL conditions to achieve comparable surface quality. Peer review The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-01-2024-0013/

Influence of Density of 3D Printing Using the Fdm Method on Productivity and Mechanical Properties of ABS

The economic and technical advantages of 3D printing make it a possible replacement for conventional production processes, especially for complex products and small batches. It is important to point out that technological parameters of 3D printing, such as layer thickness, print density, print speed, melting temperature, and table temperature, have a significant impact on the mechanical properties and productivity of parts obtained by 3D printing. Because of all the above, there is a great interest in research in this area. The paper presents the results of testing the tensile strength of the ABS polymer, in which two parameters were varied: the thickness of the print layer (0.39 mm) and the print density of 60–100% in steps of 10% each. The samples were obtained on a ZORTRAX M200+ 3D printer using fused filament deposition (FDM) technology. The selected thickness of the printing layer is relatively large, and with it, parts with lower accuracy and high surface roughness are obtained, although at the same time high productivity is achieved, which can satisfy some requirements. The obtained tensile strength values show that increasing the print density leads to an increase in its value, with a deviation in the sample with a print density of 100%, whereas the tensile strength values are comparable to the values obtained by other authors.

A comparative study of polishing systems on optical properties and surface roughness of additively manufactured and conventional resin based composites

This study aimed to compare polishing systems on color stability, surface roughness, and gloss of additively manufactured permanent and conventional resin composites. Totally 250 disc specimens (6 mm*2 mm) were prepared from resin-based materials [G-ænial Posterior (GP), Clearfil Majesty Esthetic (CME), SonicFill-2 (SF), Tescera (Tes), and Crowntec (CT)]. Following baseline color (ΔE00), gloss (GU), and surface roughness (Ra) measurements, the specimens were randomly divided into 5 groups (n = 10/group) according to polishing systems: Control (mylar strips); OneGloss; OneGloss + Platina Hi-Gloss; OptiDisc; and OptiDisc + Platina Hi-Gloss. Specimens were immersed in coffee for 144 h following polishing. ΔE00, GU, and Ra measurements were repeated. Atomic force microscopy images were taken in all groups. Spearman’s rho correlation coefficient, Robust ANOVA, and Bonferroni correction were used for statistical analysis. Significance level was taken as p < 0.050. Significant differences in ΔE00 values were found among resin-based materials, polishing systems, and their interactions (p < 0.001,p < 0.01, and p = 0.001). Regardless of polishing system, the lowest ΔE00 values were observed in CT, while lowest gloss (GU) values were found in Tes. The lowest surface roughness (Ra) values were detected at OptiDisc group (p < 0.001). A single type of polishing system may not be sufficient to achieve optimal results in resin-based materials.

The effect of autoclave cycles on the mechanical properties and surface roughness of NiTi archwires: ex-vivo study

ObjectivesTo evaluate the effect of the universal and rapid autoclave cycles on the mechanical properties and surface roughness of nickel-titanium archwires following clinical use.Material and methodsThirty-six NiTi archwires (0.016 × 0.022 inch) were equally divided into a control group (Group A) and 2 experimental groups (Group B & C). Wires in group A were tested in the “as-received” form. Wires in the two other groups were installed in patients mouth for 4 weeks, and then autoclaved using the rapid-cycle (Group B) or the universal-cycle (Group C). All wires were subjected to 3-point bending test to calculate the elastic limit, modulus of elasticity, spring-back, yield strength, resilience and toughness. Atomic force microscopy (AFM) was used for surface roughness qualitative and quantitative analysis.ResultsGroup B showed significantly higher values of elastic limit, modulus of elasticity, resilience, yield strength and toughness than the other two groups. No significant differences were detected between groups A and C (P > 0.05). Group B showed significantly lower average surface roughness than the other two groups, but no significant differences were detected between groups A and C (P > 0.05).ConclusionsThe mechanical properties and surface roughness of clinically used NiTi wires were less affected by the universal-cycle than the rapid-cycle autoclaving. However, the difference between the effect of both autoclave cycles was diminutive.Clinical relevanceThe mechanical properties and surface roughness of the tested NiTi wires were not notably altered by clinical use and autoclaving.

Gradient Hole Injection Inducing Efficient Exciton Recombination in Blue (475 nm) Perovskite QLEDs.

Perovskite quantum dots (QDs) are emerging as excellent light sources for light-emitting diodes (LEDs). However, the performance of blue perovskite QD-based LEDs (QLEDs) still lags behind that of red and green counterparts, which is hindered by blue perovskite QDs with broad bandgaps that tend to increase nonradiative recombination. Here, we designed a gradient energy for hole injection utilizing multiple hole injection layers (HTLs) combined with carbazole-based small-molecule modification to reduce the hole injection barrier between HTLs and QD layers and improve the hole injection efficiency, realizing efficient exciton recombination in blue perovskite QLEDs. Moreover, the QD film on the designed HTLs demonstrates a lower surface roughness and improved photoluminescence properties. The optimized blue CsPbCl3-xBrx QLEDs exhibit an impressive external quantum efficiency of 20.7% with an electroluminescence peak at 475 nm and a turn-on voltage of 2.6 V, representing the state-of-the-art for blue perovskite LEDs emitting in the range of 460-480 nm.

Novel Forming Shoulder for Coated Paper‐Based Materials With Improved Convertibility and Minimum Wrinkles for Use in Vertical Form, Fill and Seal Machines

ABSTRACTMost vertical form, fill and seal machines use thermoplastic films. However, the gradual shift towards sustainability has created challenges for the packaging industry to employ flexible coated paper‐based materials for packing products. Forming shoulders are a crucial component in packaging machinery for creating coated paper‐based packaging as the size and shape of the packaging depend on their geometrical features. However, the shoulder geometry and design can negatively affect paper packaging by causing unwanted wrinkles and tears, which can affect the shelf lives of products. Therefore, this study focused on developing a new shoulder and optimizing its geometrical parameters for coated paper‐based packaging. Conventional forming shoulders were experimentally investigated by evaluating the influence of their geometrical parameters on flexible coated papers before focusing on optimizing the new shoulder. Additionally, this study aimed to improve the overall runnability and convertibility of the coated paper on the forming shoulder. The newly designed optimized shoulder features an enhanced geometry that can minimize the stress–strain effect. Additionally, the computerized numerical control machined new shoulder features improved web tracking and material handling process. The study achieved to produce lower surface roughness with minimum number of wrinkles on the pillow bag's surface. Furthermore, it ensures that the oil‐ and grease‐resistance properties of the converted coated paper are maintained and feature an enhanced geometry that minimizes the stress–strain effect on paper, thereby offering a more sustainable and efficient packaging solution.

The Application of TiO2/ZrO2-Modified Nanocomposite PES Membrane for Improved Permeability of Textile Dye in Water.

This study investigates the modification of polyethersulfone (PES) membranes with 1 wt% titanium dioxide (TiO2), zirconium dioxide (ZrO2) and a nanocomposite of TiO2/ZrO2. The aim was to efficiently remove Rhodamine B (RhB) from water using a threefold approach of adsorption, filtration and photodegradation. Among the modified membranes (TiO2, ZrO2 and TiO2/ZrO2), the TiO2/ZrO2-PES nanocomposite membrane showed a better performance in rejection of RhB than other membranes with the rejection efficiency of 96.5%. The TiO2/ZrO2-PES membrane was found to possess a thicker selective layer and reduced mean pore radius, which contributed to its improved rejection. The TiO2/ZrO2 nanocomposite membrane also showed high bulk porosity and a slightly lower contact angle of 69.88° compared to pristine PES with a value of 73°, indicating an improvement in hydrophilicity. Additionally, the TiO2/ZrO2-PES nanocomposite membrane demonstrated a relatively lower surface roughness (Sa) of 8.53 nm, which offers the membrane antifouling properties. The TiO2/ZrO2-PES membrane showed flux recovery ratio (FRR), total fouling (Rt), reversible fouling (Rr) and irreversible fouling (Rir) of 48.0%, 88.7%, 36,8% and 52.9%, respectively. For the photocatalytic degradation performance, the removal efficiency of RhB followed this order TiO2 > TiO2/ZrO2 > ZrO2 (87.6%, 85.7%, 67.8%). The tensile strength and elongation were found to be compromised with the addition of nanoparticles and nanocomposites. This indicates the necessity to further modify and optimise membrane fabrication to achieve improved mechanical strength of the membranes. At low pressure, the overall findings suggest that the TiO2/ZrO2 nanocomposite has the potential to offer significant improvements in membrane performance (water flux) compared to other modifications.

Functional design of PGMA-co-PDFHM/Ti3C2Tx MXene composite materials for anti-icing in simulated outdoor environment

To improve anti-icing traits of outdoor coatings, a synergy between photothermal and hydrophobic anti-icings was utilized to fabricate copolymer/Ti3C2Tx MXene composite coatings with good transparency and adhesion. MXene contributes to photothermal trait from local surface plasmon resonance effect. Copolymer enables hydrophobicity from perfluoroalkyls-induced low surface energy and high surface roughness. An increase in MXene dose results in an increased surface roughness. With 140.0 ± 2.2° of water contact angle and 70% of light transmittance, the optimal film bears 2 wt% of MXene. High MXene dose results in large temperature-increase of film under sunlight. After 15 min of sunlight exposure, the temperature of optimal film surface in icing simulation increases from − 18 ℃ to 7.2 ℃. After 48 h of acid immersion, the temperature-increase of optimal film surface based on 300 s of sunlight irradiation reaches 28.7 ± 1.2 ℃. After 48 h of ultraviolet irradiation, the temperature-increase of optimal film surface is 30.7 ± 0.8 ℃. This surface has a water contact angle of 132.7 ± 1.1° after 48 h of acid immersion. This study gives impetus to a preparation of various composite coatings for outdoor anti-icing/deicing.

Comparative analysis of microlens array formation in fused silica glass by laser: Femtosecond versus picosecond pulses

The growing demand for flexible, high-quality fabrication of free-form micro-optics drives the development of laser-based fabrication techniques for both the shape formation and surface polishing of optical elements. In this paper, we performed a thorough and systematic study on fused silica glass ablation using 10 ps and 320 fs duration pulses. Ablation processes for both pulse durations were optimized based on the measurements of the removed material layer thickness and surface roughness, and by analyzing the topographies of ablated cavities to remove material layers as thin as possible with minimum surface damage. Our findings demonstrate higher process resolution and surface quality for femtosecond pulses. Ablation of pre-roughened glass reduced the minimal removable glass layer thickness well below the 1 μm mark for both pulse durations, improving the process resolution. The minimal removable glass layer thickness was 14 times smaller for the femtosecond pulses, with up to 4.5 times lower surface roughness compared to samples processed with picosecond pulses. On the other hand, results revealed faster glass removal rates with picosecond pulses. In the end, arrays of microlenses were fabricated with both pulse durations and subsequently polished with a CO2 laser. Results revealed higher performance of microlenses fabricated with femtosecond pulses, providing better focusing capabilities and lesser beam scattering. Finally, this study demonstrated the successful fabrication of free-form optical elements with femtosecond and picosecond pulses, demonstrating the versatility and the potential of laser-based techniques.

Scanless Spectral Imaging of Terahertz Vortex Beams Generated by High‐Resolution 3D‐Printed Spiral Phase Plates

Terahertz technology has experienced significant advances in the past years, leading to new applications in the fields of spectroscopy, imaging, and communications. This progress requires the development of dedicated optics to effectively direct, control and manipulate terahertz radiation. In this regard, 3D printing technologies have shown great potential, offering fast prototyping, high design flexibility, and good reproducibility. While traditional 3D printing techniques allow for the preparation of terahertz optical components operating at relatively low frequencies (&lt;0.4 THz) due to their limited resolution, two‐photon polymerization lithography (TPL) exhibits high detail resolution and low surface roughness and can thus potentially enable the fabrication of high‐frequency terahertz devices. Here, as a proof of principle, spiral phase plates operating at 1 THz are designed and fabricated by means of TPL. Moreover, these samples are characterized via a rapid and scanless terahertz imaging technique customized to obtain a coherent hyperspectral analysis of the generated vortex beams at varying distances along propagation. Numerical simulations are also conducted for comparison with experiments, revealing a good agreement. Current limitations of the technique are found to be mainly related with terahertz loss in TPL polymers, and possible solutions are discussed.

Experimental study of the surface finishing of CNC magnetic abrasive finishing based on ANN

ABSTRACT CNC Magnetic Abrasive Finishing (CNC MAF) is famous for aluminium sheet processing. This study used an artificial neural network (ANN) analytical model with a Bayesian regularisation algorithm (BR) to examine how machine parameters (rotation speed, feed rate, depth of cut, and several passes) affect surface roughness during CNC MAF of aluminium sheet. Experimental and quantitative data proved its prediction ability. ANN model to select the best machine parameters for low surface roughness. The perfect numerical solution was experimentally tested, and surface morphology and roughness were used to evaluate processing quality under optimal machine parameters. The ANN model is also compared to Taguchi L16 for prediction and optimisation. Compared to ANN, prediction and optimal surface finishing mean absolute error are 96% lower. The results show that the ANN model is better at studying machine configuration during CNC MAF of Al sheet. SEM and 3D Optical profilometer were also used to analyze the Al sheet. The UV-VIS Spectrophotometer measures Al polished sample reflectance at 200–700 nm.

Comparative Analysis of Simultaneous Electrochemical and Electrodischarge Machining Process

Abstract Recent advances have established electrochemical discharge machining (ECDM) as an effective alternative to electrical discharge machining (EDM) for producing microholes in conductive materials. However, ECDM leaves nonuniform layers, including recast layers and heat-affected zones, rendering it unsuitable for materials vital to aerospace, defence, and biomedical applications. To address this issue, the present work investigates a novel electrochemical machining (ECM)-based frugal engineering process known as simultaneous electrochemical and electrodischarge machining (SECEDM) for microhole fabrication. To evaluate the process effectiveness, the machining results of the SECEDM process were compared with ECDM, EDM, and ECM. The obtained results present the fundamental distinction between the process mechanism of SECEDM and ECDM. SECEDM has been reported to produce microholes with improved machined surfaces characterized by their freedom from recast layer and ECDM-induced defects. Moreover, SECEDM facilitated meticulously controlled high-speed anodic dissolution of work material, surpassing the material removal rate (MRR) achieved through ultrasonic-assisted ECDM (U-ECDM), ECM, and EDM processes by 2.67, 4.2, and 6.2 times, respectively. Furthermore, the substantial 67.72% and 68.82% reduction in the average machined hole diameter than ECM and U-ECDM, respectively, with a noteworthy 13.69% enhancement in average roundness error achieved while maintaining the repeatability accuracy with an accuracy range within ±0.009 mm through SECEDM process underscore SECEDM's accuracy and repeatability. In addition, lower surface roughness by 31.6% and 68% compared to ECM and EDM, along with reduced carbon and oxygen content as examined through energy dispersive X-ray (EDX) analysis, signifies the SECEDM process efficiency in microfabrication.

Melt Pond Evolution along the MOSAiC Drift: Insights from Remote Sensing and Modeling

Melt ponds play a crucial role in the melting of Arctic sea ice. Studying the evolution of melt ponds is essential for understanding changes in Arctic sea ice. In this study, we used a revised sea ice model to simulate the evolution of melt ponds along the MOSAiC drift at a resolution of 10 m. A novel melt pond parameterization scheme simulates the movement of meltwater under the influence of gravity over a realistic sea ice topography. We evaluated different melt pond parameterization schemes based on remote sensing observations. The absolute deviation of the maximum pond coverage simulated by the new scheme is within 3%, while differences among parameterization schemes exceed 50%. Errors were found to be primarily due to the calculation of macroscopic meltwater loss, which is related to sea ice surface topography. Previous studies have indicated that sea ice with a lower surface roughness has a larger catchment area, resulting in larger pond coverage during the melt season. This study has identified an opposing mechanism: sea ice with lower surface roughness has a larger catchment area connected to the macroscopic flaws of the sea ice surface, which leads to more macroscopic drainage into the ocean and thereby a decrease in melt pond coverage. Experimental simulations showed that sea ice with 46% higher surface roughness, resulting in 12% less macroscopic drainage, exhibited a 38% higher maximum pond fraction. The presence of macroscopic flaws is related to the fragmentation of sea ice cover. As Arctic sea ice cover becomes increasingly fragmented and mobile, this mechanism will become more significant.

Enhanced machining of Al 10%SiCmicro 1%SiCnano hybrid composite using rotary tool rotary workpiece EDM with bio dielectrics and treated tools

A sustainable approach was proposed to address environmental pollution, carbon footprint and economic efficiency challenges in Electrical Discharge Machining (EDM). This approach involved the use of Bio-dielectric such as biodiesel and Bio fuel (distilled water with 10% ethanol). The EDM process performance was further optimized by experimenting with both electrodes’ rotation (i.e., in same direction, opposite direction, no rotation) and the use of treated tools (no treatment, heat treatment, cryogenic treatment). Biodiesel as a bio-dielectric showed promise by delivering the highest Material Removal Rate (MRR) and the lowest Tool Wear Rate (TWR). Bio-fuel (distilled water with 10% ethanol) resulted in the lowest Surface Roughness (SR) and cleaner machined surface with least carbon deposition. Additionally, electrode rotation improved flushing and enhanced performance parameters, with opposite direction rotation yielding the highest MRR and the lowest SR. However, no rotation of electrodes resulted in the lowest TWR. The use of treated tools, specifically heat-treated and cryogenically treated tools, also improved performance and reduced energy consumption, with cryogenic treatment providing the highest MRR, heat treatment giving least SR, and no treatment providing least TWR. Certain interactions between factors significantly impacted performance parameters. Grey relational analysis revealed that using distilled water with 10% ethanol as a dielectric, employing cryogenically treated copper tools, and having no rotation of both electrodes yielded the best performance parameters.

The Effect of Sodium Hexametaphosphate on the Dispersion and Polishing Performance of Lanthanum-Cerium-Based Slurry.

A lanthanum-cerium-based abrasive composed of CeO2, LaOF, and LaF3 was commercially obtained. The effect of sodium hexametaphosphate (SHMP) on powder dispersion behavior was systematically investigated using the combined techniques of liquid contact angle, turbidity, zeta potential (ZP), scanning electron microscopy (SEM), powder X-ray diffraction (XRD) combined with Rietveld refinements, X-ray photoelectron spectroscopy (XPS), and polishing tests. The results indicated that the addition of 0.5 wt.% SHMP dispersant to the 5 wt.% lanthanum-cerium-based slurry produced the most stable suspension with a high turbidity of 2715 NTU and a low wetting angle of 45°. The as-obtained slurry displayed good surface polishing quality for K9 glass, with low surface roughness (Ra) of 0.642 and 0.515 nm (in the range of 979 × 979 μm2) at pH = 6 and 11, respectively, which corresponds to the fact that it has local maximum absolute values of ZP at these two pH values. SEM images demonstrated that after appropriate grafting of SHMP, the particle aggregation was reduced and the slurry's dispersion stability was improved. In addition, the dispersion mechanism was explained based on the principle of complexation reaction, which reveals that the dispersant SHMP can increase the interparticle steric hindrance and electrostatic repulsions. In an acidic environment, steric hindrance dominates, while electrostatic repulsion prevails under alkaline conditions. As expected, this polishing slurry may find potential applications in manufacturing optical devices and integrated circuits.

Effect of Laser Powder Bed Fusion Parameters on the Evolution of Melt Pool, Densification, Microstructure, and Hardness in 420 Stainless Steel Parts

Laser powder bed fusion (LPBF) involves depositing, melting, and solidifying metal powder particles layer by layer to create 3D components. In this study, a deep fundamental understanding on how process parameters—laser power, scan speed, and hatch spacing—affect the melt pool, densification, microstructure, hardness, and thermal behavior of 420 stainless steel (420SS) parts produced by such technology is provided. The conducted investigation considers five levels of laser power and hatch spacing, and four scan speeds. Optimal single tracks, based on geometry and profile, are achieved with laser powers between 40 and 80 W and a scan speed of 10 mm s−1. In the multitrack analysis, it is indicated that a dense, smooth surface is obtained with a hatch spacing of 250 μm, corresponding to an overlapping rate of ≈30%. The 420SS samples show high densification (≈99%) and low surface roughness (≈3.62 μm). The microstructure consisted of martensite laths and retained austenite. The hardness and thermal conductivity of the samples are measured at 540 HV and 15.3 W m−1 K−1, respectively. In this study, the understanding of the process–structure–property relationships in LPBF of 420SS is expanded.

Aerodynamic and acoustic evaluation of a cylinder covered by stretched grooved fabric near critical Reynolds numbers

This study investigates aerodynamic drag and acoustic noise generated from a circular cylinder by wrapping longitudinally grooved fabrics. The fabrics are stretched to different levels to explore their potential for flow and acoustic control near critical Reynolds numbers. To analyze the fabrics' surface characteristics, 3D scanning and several microscopic techniques were employed. The parallel-mounted load cells and an array of microphones were used to measure the drag and noise at Reynolds numbers, based on cylinder diameter, ranging from \num{3.3e4} to \num{1.1e5} in an anechoic wind tunnel. Additionally, hotwire anemometry was used to examine the wake structures in the vicinity of the cylinder. The surface scanning results revealed that stretching the fabric transversely to twice its original size reduced the groove depth by approximately $54\%$ and increased the width by around $25\%$, resulting in an overall reduction of the arithmetic surface roughness $S_a$ by $18.6\%$. Based on the wind tunnel data, it was observed that a grooved fabric with higher stretch, and thus lower surface roughness exhibited a minimum drag coefficient at a higher Reynolds number, along with reduced acoustic tonal noise levels.

Direct growth of Bio-Graphene using Modified-Chemical Vapor deposition for Straight-Forward characterization

Oil Palm Shell (OPS) is subjected to heating, resulting in gaseous compound release. These compounds are deposited on the substrate to produce Bio-Graphene. Through Chemical Vapor Deposition (CVD), the process is optimized by growing environment parameters during the production process. This process involves the controlled deposition of gaseous compounds onto a substrate under two different positions of the alumina boat (ABC-1 and ABC-2). Direct deposition on silicon wafers eliminated etching and transfer sequences, simplifying Bio-Graphene characterization. Field Emission Scanning Electron Microscope, Atomic Force Microscope, Raman Spectroscopy, X-ray diffraction, and I-V measurement were employed to characterize the Bio-Graphene. The findings revealed that the better-closed settings (ABC-2) facilitated the growth of high-quality Bio-Graphene with better crystallinity, detectable growth spurt, estimated few-layer thickness, larger growth area, and lower surface roughness. Optimizing the deposition environment at ABC-2 significantly enhances the quality and crystallinity of Bio-Graphene from OPS, paving the way for future applications.

Effects and modulation mechanism of crystal structure on residual stress of Cu films used for metallization

Deformation cracking and delamination arising from residual stress are the main challenges for metallization in large-scale integrated circuits. Herein, an ultra-low residual stress Cu film is prepared on amorphous SiO2 by mixed power magnetron sputtering. Compared to conventional Cu films, the residual stress in the film decreases by 1,434 times. The nano multi-layer structure produces lower stress and deformation as well as better reliability. The multi-layer Ti underlayer also reduces the residual stress and promotes the low-defect growth of Cu. The lower surface roughness, smaller dislocation density, predominant grain orientations of <111> and <001>, and more substructures are beneficial to the reduction of residual stress. In addition, interlayer stress cancellation can be achieved by changing the number of <111> grains. The research on grain growth at the interface of nano multi-layer films reveals an effective means to fabricate films with low residual stress for metallization in integrated circuits.