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Enhancing Structural Vibration Damping in Marine Machinery: A Comprehensive Numerical Investigation with Modal and Harmonic Analysis

This article presents a comprehensive study on the damping of vibrations in a motor-pump assembly using viscoelastic and constrained layer damping treatments. The assembly's structural model, designed using SolidWorks software, is subjected to modal and harmonic analyses in ANSYS. The primary goal is to mitigate vibration amplitudes originating from the motor and pump to enhance the assembly's operational performance. Three damping treatments are investigated: Free Layer Damping (FLD), Sandwich Constrained Layer Damping (CLD), and a novel Multilayer CLD approach. The viscoelastic material is modeled using the Prony series method, and its properties are incorporated into the finite element analysis Results demonstrate that the application of damping treatments significantly reduces vibration amplitudes compared to the untreated structure. Among the treatments, the Multilayer CLD approach exhibits the highest damping efficiency, reducing the maximum amplitude by approximately 52% compared to the base structure. The study showcases the advantages of utilizing viscoelastic and constrained layer damping techniques for enhancing vibration control and operational stability in industrial assemblies. The research findings contribute to the field of structural dynamics and vibration control, offering valuable insights into the design and optimization of mechanical systems subjected to dynamic loads. This study opens avenues for further research and practical applications aimed at improving the performance and reliability of motor-pump assemblies and similar industrial equipment.

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Structural, dielectric, impedance, and electric modulus characteristics of Y2CaCuO5 high-k dielectric ceramics

With the increasing trends of integrated circuit densification, device miniaturization, and exponential growth of microelectronic components there is a huge responsibility on the part of material researchers to derive, design, and develop new materials. Materials that can overcome the existing limitations in the present compounds available in the market or can expedite the process of material fabrication are of great interest. This feat can be achieved by the fabrication of new materials, and analysis of various characterizations viz. (structural, dielectric, transport behavior, and impedance spectroscopy). With this perspective, in this communication, a high permittivity dielectric material belonging to the Y-Ba-Cu-O ternary systems where barium is replaced by calcium (Y2CaCuO5) is synthesized using solid-state reaction route. X-ray diffraction, scanning electron micrograph, and energy-dispersive X-ray spectroscopic study confirm the phase and microstructure of the sample. The observed higher value of the dielectric constant is understood from Koop’s phenomenological theory and internal barrier layer capacitance model. The dispersive behavior of conductivity is interpreted by Jonscher’s power law. Overlapping large polaron tunneling model for conduction is observed. Impedance spectroscopy analysis reveals non-Debye type of relaxation with variable time constants. According to Nyquist plots; up to 250 °C only grain effect (bulk) is dominantly present; however, at higher temperatures, the contribution from both grain and grain boundary is seen.

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Root cause analysis of flywheel gear failure in a marine diesel engine

Engine gear failures are of significant concern across a wide range of industries. It is important to investigate each gear failure in light of its unique loading and operating conditions for root cause analysis (RCA) and further corrective actions to avoid such failures in the future. The aim of this study was to investigate the premature failure of a flywheel gear of a marine diesel engine and establish the root cause and damage mechanisms using experimental and numerical analysis techniques. A bottom-up creative approach was adopted to assess the loading conditions on the failed gear by first estimating the bending deformation of the failed securing bolt, assuming overload torque on the flywheel caused an equivalent bending moment permanently bending the bolt. Von Mises equivalent stress acting on the gear was numerically estimated as σVM = 737 MPa, which was found significantly more than the specified yield strength of gear governing material AISI 1055 (σY = 550 MPa). SEM fractography revealed a quasi-cleavage failure mechanism in the ‘case’ region near the gear root and a ductile failure mechanism inside the ‘core’ region of the flywheel gear. A crack was found to initiate from the gear root consisting of high-stress concentration under overload stresses. RCA established that the flywheel gears had failed by overload stresses, caused due to overload torque generated from sudden inertial thrust in the internal combustion (IC) engine due to excess fuel throttle opening.

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