The use of nanomaterials in the fabrication of polymeric composite membranes has a great potential for improving separation performance by altering the membrane characteristics. However, homogeneous dispersion of these fillers in the matrix and stability issues have remained major drawbacks to take a step forward for the commercial applications of such membranes. In this study, polyvinyl chloride ultrafiltration membranes were prepared via direct blending of designed zinc oxide (ZnO) powders (MicNo®), that were intentionally agglomerated in hexagonal platelet forms, into the casting solution by immersion precipitation method. The impact of MicNo® loading on the development of membrane microstructure, separation performance and bulk properties were evaluated in comparison to neat PVC and commercial ZnO-doped membranes. Water flux (456 L/m2h) of the 0.05% wt. MicNo® platelets containing membranes had 30.6% and 9% higher values with respect to pristine PVC and 0.5% commercial ZnO (c-ZnO) containing membranes, respectively. Although the amount of MicNo® platelets (0.05%), added to the membrane casting solution was ten times less than c-ZnO nanoparticles (0.5%), rejection and antifouling properties of the membranes were enhanced significantly due to the large active hydrophilic surface area of MicNo® powders. The highest FRR value after SA removal tests was achieved as 89.9% in the case of PVC/0.05 MicNo® membrane with 19% enhancement compared with the pristine membrane. Overall, incorporating MicNo® into PVC-based membrane matrix could be a promising approach to cope with the uncontrolled agglomeration and leaching issues with minimal embedment of fillers.
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