Abstract This study investigates heat transfer rates in (AA7075-AA7072/Methanol) hybrid nanofluid flows, considering non-uniform heat sources and Cattaneo–Christov heat flux, with significant implications for aerospace engineering by enhancing thermal management in aircraft engines. The findings could revolutionize automotive cooling system efficiency, optimize heat dissipation in electronic devices, and advance the design of renewable energy systems such as concentrated solar power plants. The study aims to conduct a comparative analysis of (AA7075/Methanol) nanofluid and (AA7075-AA7072/Methanol) hybrid nanofluid flow, examining heat transfer rates, non-uniform heat sources, and Cattaneo–Christov heat flux theory around a stretching cylinder. Thermal radiation and the Biot number are also evaluated. Two different nanoparticles, AA7072 and AA7075, are used with methanol to create AA7075/Methanol nanofluid and AA7075-AA7072/Methanol hybrid nanofluid. The study compresses the resultant non-linear partial differential equation system and applies suitable similarity transformations to reduce the governing partial differential equations with boundary conditions to dimensionless form. The BVP4C shooting method in MATLAB is employed to numerically and graphically solve these dimensionless ordinary differential equations. The results indicate that higher curvature parameter values correlate with increased velocity and temperature distribution profiles. A rise in nanoparticle volume fraction reduces the radial velocity profile but increases the temperature profile. Temperature distribution profiles increase with higher thermal radiation parameter and Biot number values, while higher thermal relaxation parameter values decrease temperature. Additionally, thermal distribution profiles rise with increasing values of both the time-dependent heat source constant and space-dependent heat source parameter.
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