UV-curing varnish has gained widespread application in the field of surface treatment due to its advantages such as low-temperature curing, easy fading, and environmental friendliness. The aim of this study is to develop a high-performance UV-curing varnish compatible with various substrates. Five prepolymers, Polymethyl Methacrylate (PMMA), Poly (methyl methacrylate-random-acrylic acid) P(MMA-r-AA), Poly (methyl methacrylate-random-glycidyl methacrylate-random-styrene) (P(MMA-r-GMA-r-St)), Poly (methyl methacrylate-random-butyl acrylate-random-glycidyl methacrylate) (P(MMA-r-BA-r-GMA)) and Poly (butyl acrylate-random acrylic acid-random glycidyl methacrylate-random styrene)(P(BA-r-AA-r-GMA-r-St)), were synthesized by free radical polymerization. The film-forming effect of prepolymer on 13 substrates such as glass, coated paper, polyethylene, polyethylene glycol terephthalate and low density polyethylene was investigated. Based on the results, the two prepolymers with the best film-forming properties were selected and combined with five distinct diluents and two types of photoinitiators to produce multiple UV-curing varnish formulations. The effects of the types of prepolymer, the types and contents of photoinitiator, the types of diluent and the ratios of prepolymer to diluent on the photocuring rate of UV curing varnish were investigated. The structures of prepolymer were characterized by Fourier infrared spectrometer. The experimental results show that PMMA and P(MMA-r-GMA-r-St) have better film-forming effects on 13 substrates. When the prepolymer is P(MMA-r-GMA-r-St), the photoinitiator is ITX, the photoinitiator content is 75 mg/mL, diethylenetriamine:GMA = 1:3 (diluent), and the ratio of prepolymer to diluent is 1:4, the photocuring rate of UV curing varnish is the fastest.
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