Uniform Particle Size Distribution Research Articles

Hyaluronic acid-based nanoparticles loaded with curcumin and ranibizumab for treating keratitis and anti-neovascularization

ABSTRACT The facilitation of targeted drug delivery within the ocular region presents a formidable challenge owing to its intricate physiological structure, which confers a biological barrier. This barrier is characterised by short retention times, diminished drug accumulation, and suboptimal bioavailability. To overcome these limitations, this study aimed to develop a hyaluronic acid-based nanoparticulate system encapsulating curcumin (CUR) and ranibizumab (RAN), designated as CUR-RAN@NPs with a uniform distribution of particle size and exhibited the capacity for sustained release of both CUR and RAN. The evaluation of biosafety and biocompatibility using cytotoxicity assays indicated that CUR-RAN@NPs are non-toxic and biologically compatible. Consequently, the CUR-RAN@NPs have promising potential for the advancement of ocular drug delivery systems. Finally, CUR-RAN@NPs demonstrated exceptional antibacterial activity and inhibition of neovascularization, thereby underscoring their therapeutic potential in ophthalmic applications.

The Fischer‐Lactonization‐Driven Mechanism for Ultra‐Efficient Recycling of Spent Lithium‐Ion Batteries

AbstractHydrometallurgy remains a major challenge to simplify its complex separation and precipitation processes for spent lithium‐ion batteries (LIBs). Herein, we propose a Fischer‐lactonization‐driven mechanism for the cascade reaction of leaching and chelation of spent LIBs. Citric acid undergoes a two‐step dissociation of the carboxylic acid (−COOH) and complexes with the leached metal ion, while the residual −COOH is attacked by H protons to form a protonated carboxyl ion (−COO −). Subsequently, the lone pair of electrons in the hydroxyl of the same molecule attack the carbon atom in −COO − to facilitate ester bonding, leading to the formation of a lactonized gel. The leaching rates of Li, Ni, Co and Mn are 99.3, 99.1, 99.5 and 99.2 %, respectively. The regenerated monocrystalline LiNi0.5Co0.2Mn0.3O2 (NCM523) has a uniform particle size distribution and complete lamellar structure, with a capacity retention rate of 70.6 % after 250 cycles at 0.5 C. The mechanism achieves a one‐step chelation reaction, and the energy consumption and carbon emissions are only 26 % and 44 %, respectively, of that of the conventional hydrometallurgical. The strategy achieves a double breakthrough in simplifying the process and improving environmental friendliness, offering a sustainable approach to the re‐utilization of spent LIBs.

Impact of grinding media shape on the dissociation characteristics and flotation behavior of coking coal middlings

The effective dissociation of feed materials has a major impact on the mineral flotation recovery performance in the mineral processing field. Coking coal middlings is difficult to be effectively dissociated due to its complex internal gangue distribution characteristics. The aim of this paper is to compare and evaluate the performance of ball versus hexagonal prism media for the coking coal middlings comminution by point contact and line-surface contact. The results of the grinding tests show that hexagonal prism could result in a more uniform coal particle size distribution, less over-grinding and better selective dissociation effect comparing with ball. The results of the particle shape coefficient indicate the hexagonal prism milled product has a sphericity (Rs) of 0.90 and an elongation (EW) of 1.69, which is more slender than the ball milled product (Rs = 0.94, EW = 1.47). Flotation tests showed that the hexagonal prism milled product was more hydrophobic with a wrap angle of 185° compared to the ball milled product at 121°. Meanwhile, the TSI value of the hexagonal prism milled product is 80.500, which is lower than the 82.608 TSI value of the ball milled product, indicating that the flotation system of the hexagonal prism mill product is more stable. Under the same flotation test conditions, the combustible matter recovery rate of the hexagonal prism milled product was 5.08 % higher than that of the ball milled product.

Facile Synthesis and Characterization of Fluorescent Polystyrene Nanospheres for Homogeneous Light-Initiated Chemiluminescence Immunoassay.

Homogeneous light-initiated chemiluminescence technology (LICA) is widely used in clinical diagnostics due to the advantages of high sensitivity, minimal reagent usage, and no need for washing. Luminescent microspheres receive singlet oxygen emitted by photosensitive microspheres to generate optical signals. Therefore,1O2-initiated luminescent nanospheres are crucial, but there are few reports on the preparation of 1O2-initiated luminescent nanospheres. Herein, monodisperse luminescent Eu/C-28@PS (Eps) nanospheres were prepared and optimized using chelate Eu (TTA)3phen and 4-(2-phenyl-5,6-dihydro1,4-oxathiin-3-yl)-N, N-ditetradecylbenzenamine (C-28) as probe dye via THF/water swelling-shrinking procedure. Various swelling parameters were studied to obtain the swelling conditions that produce the minimum particle size and narrow size distribution, which shows good results in uniform particle size distribution (~ 250nm, a PDI of 0.03), surface carboxylate content (1.18mmol/g), and BSA loading capability (129.8mg/g) in the case of 20mg total probe dosage and 2h of incubation at 40°C using 14% THF/water mixture as a co-solvent system. The composition of the entrapped probe has a gain effect on the 1O2-initiated fluorescent signal and the optimal ratio of Eu (TTA)3phen: C-28 (1:1) was obtained on a commercial analyzer using IgG and anti-human IgG as models in PBS buffer. These results indicate that monodisperse luminescent Eps nanospheres are suitable as light-initiated chemiluminescence sensors and have great application potential in early detection, screening tests, and prognostic evaluation of patients.

Synthesis of Polyacrylamide Nanomicrospheres Modified with a Reactive Carbamate Surfactant for Efficient Profile Control and Blocking

Urethane surfactants (REQ) were synthesized with octadecanol ethoxylate (AEO) and isocyanate methacrylate (IEM). Subsequently, reactive-carbamate-surfactant-modified nanomicrospheres (PER) were prepared via two-phase aqueous dispersion polymerization using acrylamide (AM), 2-acrylamido-2-methylpropanesulfonic acid (AMPS) and ethylene glycol dimethacrylate (EGDMA). The microstructures and properties of the nanomicrospheres were characterized and examined via infrared spectroscopy, nano-laser particle size analysis, scanning electron microscopy, and in-house simulated exfoliation experiments. The results showed that the synthesized PER nanomicrospheres had a uniform particle size distribution, with an average size of 336 nm. The thermal decomposition temperature of the nanomicrospheres was 278 °C, and the nanomicrospheres had good thermal stability. At the same time, the nanomicrospheres maintained good swelling properties at mineralization < 10,000 mg/L and temperature < 90 °C. Under the condition of certain permeability, the blocking rate and drag coefficient gradually increased with increasing polymer microsphere concentration. Furthermore, at certain polymer microsphere concentrations, the blocking rate and drag coefficient gradually decreased with increasing core permeability. The experimental results indicate that nanomicrospheres used in the artificial core simulation drive have a better ability to drive oil recovery. Compared with AM microspheres (without REQ modification), nanomicrospheres exert a more considerable effect on recovery improvement. Compared with the water drive stage, the final recovery rate after the drive increases by 23.53%. This improvement is attributed to the unique structural design of the nanorods, which can form a thin film at the oil–water–rock interface and promote oil emulsification and stripping. In conclusion, PER nanomicrospheres can effectively control the fluid dynamics within the reservoir, reduce the loss of oil and gas resources, and improve the economic benefits of oil and gas fields, giving them a good application prospect.

The Fischer-Lactonization-Driven Mechanism for Ultra-Efficient Recycling of Spent Lithium-Ion Batteries.

Hydrometallurgy remains a major challenge to simplify its complex separation and precipitation processes for spent lithium-ion batteries (LIBs). Herein, we propose a Fischer-lactonization-driven mechanism for the cascade reaction of leaching and chelation of spent LIBs. Citric acid undergoes a two-step dissociation of the carboxylic acid (-COOH) and complexes with the leached metal ion, while the residual -COOH is attacked by H protons to form a protonated carboxyl ion (-COO -). Subsequently, the lone pair of electrons in the hydroxyl of the same molecule attack the carbon atom in -COO - to facilitate ester bonding, leading to the formation of a lactonized gel. The leaching rates of Li, Ni, Co and Mn are 99.3, 99.1, 99.5 and 99.2 %, respectively. The regenerated monocrystalline LiNi0.5Co0.2Mn0.3O2 (NCM523) has a uniform particle size distribution and complete lamellar structure, with a capacity retention rate of 70.6 % after 250 cycles at 0.5 C. The mechanism achieves a one-step chelation reaction, and the energy consumption and carbon emissions are only 26 % and 44 %, respectively, of that of the conventional hydrometallurgical. The strategy achieves a double breakthrough in simplifying the process and improving environmental friendliness, offering a sustainable approach to the re-utilization of spent LIBs.

Insights into phthalocyanine blue pigment dispersion: Modeling particle size distribution and grinding rate constants

The study presents an advanced mathematical model aimed at enhancing the understanding of pigment dispersion processes, with a particular focus on analyzing the dynamics of particle size distribution and determining grinding rate constants. Pigmented dispersions are crucial in various industries, including paints, coatings, and inks, where achieving optimal particle size distribution is vital for product quality. This investigates the relationship between grinding duration and pigment dispersion, aiming to establish empirical equations for the grinding rate constant as a function of particle size distribution and feed rate. Through experimental validation, the developed kinetic model provides insights into the dynamics of pigment dispersion and offers predictive capabilities for optimizing dispersion processes. Understanding the underlying mechanisms of pigment dispersion through mathematical modeling contributes to enhancing the performance and quality of final products in diverse industrial applications. The development of a new kinetic model, effective mathematical model is proposed to accurately simulate the evolution was applicable for the particle size from 32.67 to 122.4 nm distribution of pigment during comminution processes. In addition, it was observed that the kinetic model was not applicable for the particle size from 166.2 to 190.1 nm and also confirmed that the grinding was completed within 40 min, which was possible for uniform particle size distribution.

Capturing the random mechanical behaviour of granular materials: a comprehensive stochastic discrete-element method study

This research pioneers a stochastic discrete-element method (DEM) by integrating the probability density evolution method (PDEM), offering a novel approach to connect particle-scale property uncertainties, specifically inter-particle friction coefficient (μ) and particle shear modulus (Gp), with macro-scale soil behaviour. Through 1100 DEM simulations, this study reveals that, for uniform particle size distribution, the uncertainty in μ substantially affects large-strain soil behaviour, with its effect being associated with packing density and soil state. The uncertainty effect of μ remains pronounced at the critical state, while the packing density effect diminishes. Stress distribution appears insensitive to uncertainty of μ, rather suggesting a predominant influence of particle size distributions. In contrast, the uncertainty effect of μ becomes negligible on small-strain behaviour, demonstrating a limited effect on small-strain stiffness. Uncertainty in Gp presents limited effects on large-strain behaviour, including stress ratios and dilatancy. At small strains, Gp shows a significant impact on stiffness, diverging from minimal influence identified for μ. This study presents a framework that integrates experimental techniques to study particle-scale uncertainty propagation, enhancing predictions of macro-scale soil behaviour. This approach could be beneficial for precise multi-scale simulations, incorporating particle-level uncertainties in engineering-scale models, thereby improving geotechnical practice predictability.

Boost Electrocatalytic Activity of La0.6Sr0.4Co0.2Fe0.8O3-δ Air Electrode Prepared by High-Temperature Shock for Solid Oxide Electrochemical Cells.

High-temperature shock (HTS) is an emerging material synthesis technology with advantages, such as rapid processing, low energy consumption, and high controllability. This technology can prepare ultrafine nanoparticles with uniform particle size distribution and introduce additional oxygen vacancies, offering significant potential for the preparation of key materials for solid oxide electrochemical cells (SOCs). In this study, the La0.6Sr0.4Co0.2Fe0.8O3-δ (LSCF) air electrode was successfully prepared using HTS technology. Compared to the conventional muffle furnace calcination, the HTS-prepared LSCF exhibits a larger specific surface area and a higher oxygen vacancy concentration, and it demonstrates significant improvements in performance. The oxygen ion conducting SOC (O-SOC) with the HTS-LSCF air electrode achieved a peak power density (PPD) of 960 mW cm-2 and a current density of 0.38 A cm-2 (at 1.3 V) at 700 °C. Meanwhile, the proton conducting SOC (P-SOC) with HTS-LSCF air electrode reached a PPD value of 1.34 W cm-2 and a current density of 3.43 A cm-2 (at 1.3 V) at 700 °C. Additionally, the P-SOC with HTS-LSCF air electrode showed no significant degradation during over 200 h of long-term testing, reflecting the excellent stability of HTS-LSCF. This work provides a fast, efficient, and economical approach for synthesizing high-performance, high-stability SOC air electrode materials.

Preparation of spherical Gd2Zr2O7 powders by RF induction thermal plasma process

Spherical Gd2Zr2O7 (GZO) powders with a uniform particle size distribution are successfully prepared using a novel industrial approach, which combines spray-drying process and thermal plasma sintering technology together. In this, GZO powders with pyrochlore structure as the main phase are first synthesized via a solid-state reactive route using a mixture of the milled Gd2O3 powders and ZrO2 powders as starting materials. The influence of sintering temperature on the microstructure of prepared powders is researched. Then, GZO granules are prepared after wet-grinding and spray-drying process, which exhibit a spherical shape with the average particle size of 46.5 μm. RF induction thermal plasma is finally used to sinter the granulated particles, and the influence of feeding rate on the properties of spherical powders is investigated. The apparent density of plasma sintered GZO spherical powders is increased from 1.53 g/cm3 to 2.29 g/cm3 when the feeding rate of granulated powders is 80 g/min, and further increased up to 3.90 g/cm3 when the feeding rate is 15 g/min. Such powders are in potential demand for plasma sprayed coatings and additive manufacturing techniques, and the successful synthesis of spherical GZO powders may guide the way toward the preparation of many other spherical rare earth zirconates powders.

Ultrasound and high-speed shear pretreatments of walnut meal protein: Structural and functional characterization and mechanistic investigation

The study aims to investigate the effect of the addition of ultrasound (US) with high-speed shear (HSS) at the extraction stage on the yield, physicochemical, structural, and functional properties of walnut meal protein (WMP). Compared with the conventional alkaline soluble acid precipitation method, the WMP yields after US and HSS pretreatments were increased by 1.11 and 1.21 times, respectively. Protein samples treated with the US showed increased surface hydrophobicity, a more uniform distribution of particle sizes, and greater contact angles. SDS-PAGE results showed that the protein had broken peptide bonds at higher molecular weights. The proteins' free sulfhydryl groups and fluorescence intensity have both increased as a result of the two pretreatment approaches, indicating a substantial alteration in the proteins' tertiary structure. Dynamic light scattering and SEM findings revealed that the US and HSS treatments improved the protein water solubility and emulsion stability by reducing the aggregate particle size and homogenizing the protein dispersion system. These results indicate that US and HSS pretreatment can effectively solubilize WMP polymers and enhance the structural function of the protein. This provides a theoretical basis for the application of WMP in food processing and offers a suitable technology for improving protein utilization.

Research on the Influence of Thermal Decomposition of Magnesium Chloride Hexahydrate on the Preparation of Magnesium Oxide and Hydrated Magnesium Hydroxide

Magnesium chloride hexahydrate is an important intermediate product in magnesite processing. In order to promote the efficient utilization of magnesite resources, based on the pyrolysis interval of magnesium chloride hexahydrate, the relationship between magnesium oxide with different physicochemical properties and the apparent properties of hydrated magnesium hydroxide was studied. The results show that the effect of temperature on magnesium oxide sintering is stronger than that of holding time. With the increase of calcination temperature and the extension of holding time of magnesium chloride hexahydrate, the calcined product magnesium oxide was sintered into large particle size with the characteristic particle size D<sub>50</sub> of 33.89 μm. The crystal was distorted, the chemical activity deteriorated, and the color development time was up to 407 s. When hexahydrate magnesium chloride was calcined at 480 °C with 2 h, it decomposed almost completely. The product, magnesium oxide, consisted of uniformly distributed small coral rod-like particles with strong chemical reactivity and a color development time of 115 s. The particles were small and evenly distributed, with a characteristic particle size D50 of 1.36 μm, and the highest specific surface area reached 7.292 m<sup>2</sup>/g. The hydrated magnesium hydroxide particles had well-defined edges and corners, with a characteristic particle size D50 of 1.59 μm and a uniform particle size distribution.

Preparation of tenofovir amibufenamide fumarate spherical particles to improve tableting performance and sticking propensity by designing a spherical crystallization process

Tenofovir amibufenamide fumarate (TMF) is the first oral drug developed in Asia for the treatment of adult patients with chronic viral hepatitis B, however, further applications are limited by poor tableting performance and high sticking propensity. In this work, the spherulitic growth process of TMF has been designed and explored with the help of molecular dynamics simulation and process analysis technologies (ATR-FTIR, FBRM and EasyViewer). The spherical particles with high bulk density, good flowability and uniform particle size distribution are prepared by a simple quenching process. More importantly, experimental results show that spherical particles have higher average tensile strength (100.8% increase), higher plastic deformability and lower amount of punch sticking (87.4% decrease in 30 tablets) compared to the commercial powder products. These contributions not only shed light on the design principle of drug spherulitic growth processes, but also provide guidance for the manufacture of high-quality tablet products.

Enhanced functionalization of superparamagnetic Fe3O4 nanoparticles for advanced drug enrichment and separation applications

Backgroundsuperparamagnetic ferroferric oxide (Fe3O4) nanoparticles can be extensively functionalized for applications in drug enrichment and separation. Their high magnetic responsiveness and controllable surface modification enable rapid drug enrichment and separation under external magnetic fields. This study aimed to enhance the application potential of superparamagnetic Fe3O4 nanoparticles in the field of drug enrichment and separation by functionalizing these nanoparticles to improve their biocompatibility and targeting capabilities.Methodssuperparamagnetic Fe3O4 nanoparticles functionalized with dopamine were synthesized using benzyl alcohol as the solvent and iron acetylacetonate as the precursor. The dopamine-functionalized superparamagnetic iron oxide nanoparticles were used to analyze protein enrichment and separation. Characterization of the nanoparticles was conducted, including analysis of particle size distribution, Zeta potential, and fluorescence spectra using a fluorescence spectrophotometer.Resultsthe Fe3O4 nanoparticles maintained high magnetism from the original material and exhibited uniform particle size distribution and stable Zeta potential. The saturation magnetization of dopamine-functionalized superparamagnetic Fe3O4 nanoparticles showed no significant difference compared to before coating, indicating minimal influence of dopamine on the internal magnetic core of the nanoparticles. The Fe3O4 nanoparticles demonstrated good biocompatibility and stability.Conclusionfunctionalization of superparamagnetic Fe3O4 nanoparticles significantly enhances their efficiency in drug enrichment and separation processes, suggesting broad applications in the pharmaceutical industry.

DEM investigation into the small-strain stiffness of bio-cemented soils

AbstractBio-mediated methods, such as microbially induced carbonate precipitation, are promising techniques for soil stabilisation. However, uncertainty about the spatial distribution of the minerals formed and the mechanical improvements impedes bio-mediated methods from being translated widely into practice. To bolster confidence in bio-treatment, non-destructive characterisation is desired. Seismic methods offer the possibility to monitor the effectiveness and mechanical efficiency of bio-treatment both in the laboratory and in the field. To aid the interpretation of shear wave velocity measurements, this study uses the discrete element method to examine the small-strain stiffness of bio-cemented sands. Bio-cemented specimens with different characteristics, including properties of the host sand (void ratio, uniformity of particle size distribution) and properties of the precipitated minerals (distribution pattern, content, Young’s modulus), are modelled and subjected to static probing. The mechanisms affecting the small-strain properties of cemented soils are investigated from microscopic observations. The results identify two mechanisms controlling the mechanical reinforcement associated with bio-cementation, namely the number of effective bonds and the ability of a single bond to improve stiffness. The results show that the dominant mechanism varies with the properties of the host sand. These results support the use of seismic measurements to assess the mechanical efficiency and effectiveness of bio-mediated treatment.

Effect of manganese(II) and magnesiumg(II) in zinc acid leaching solution on iron precipitation via the hematite process

Abstract Iron (Fe) removal is a critical step in the hydrometallurgical zinc (Zn) extraction process. Hematite, a stable Fe precipitate, offers an environmentally friendly option that complies with environmental protection standards. While existing research primarily focuses on hematite process technology, there is a lack of studies on how ions in ZnSO4 leaching solutions affect Fe removal efficiency and hematite particle size distribution. This study investigated the influence of manganese II (Mn(II)) and magnesium II (Mg(II)) concentrations and temperature on both Fe removal efficiency and hematite particle size distribution in ZnSO4 leaching solution. The results indicated that at various temperatures, the highest Fe removal efficiency occurred with an initial Mn(II) concentration of 10 g/L and an Mg(II) concentration of 15 g/L. As the concentrations of Mn(II) and Mg(II) as well as temperature increased, FeSO₄ crystallization also increased, which adversely affected hematite precipitation. The average particle size of hematite decreases from 300 to 100 nm, resulting in a more uniform particle size distribution, which correlated with the homogeneous solution saturation precipitation mechanism. However, the number of rod-shaped, regular small particles decreases, while the number of irregular, blocky particles increased.

Preparation of nano magnesium oxide by mechanochemical method using magnesium chloride

Magnesium chloride is a magnesium resource that is widely present in seawater and salt lakes. Therefore, the use of magnesium chloride is of great significance for the low-cost preparation of high-performance magnesium materials. In this work, mechanical ball milling was used for the preparation of magnesium oxide nanoparticles from magnesium chloride. Ball milling improves the unevenness of the reaction process and generates magnesium oxide with a more uniform particle size distribution. First, a magnesium chloride complex was obtained by heating and evaporating a mixture of magnesium chloride and ethanol with a mass ratio of 1:2 at 110 °C. Next, pure magnesium hydroxide with a smaller crystal size was obtained by ball milling the prepared magnesium chloride complex with calcium hydroxide at 600 rpm for 3 h. Finally, the magnesium hydroxide was calcined at 1000 °C for 60 min to obtain nano magnesium oxide particles with a particle size of 670 nm.

Enhanced stability and reduced irritation of 4-n-butylresorcinol via nanoemulsion formulation: Implications for skin pigmentation treatment

4-n-butylresorcinol (4-nBR) is a valuable ingredient to lighten skin and reduce pigmentation, contributing to an even skin tone and a more youthful appearance. However, its poor solubility, low stability, and strong irritation to the skin limit its application. In this study, 4-nBR was prepared into 4-n-butylresorcinol nanoemulsion (4-nBR-NE) for the first time, enhancing the solubility and stability of 4-nBR while greatly reducing its skin irritation. The relationship between the viscosity of nanoemulsion and the formulation process, as well as the impact of surfactant ratio on the formability of 4-nBR-NE were further studied. This led to the successful development of a nanoemulsion with adjustable viscosity (AV-NE) and with a low surfactant content. The particle size of 4-nBR-NE was 13.34 ± 0.16 nm with a PDI of 0.0853 ± 0.0191, indicating a uniform particle size distribution. The encapsulation rate of 4-nBR-NE was determined to be 80.05 ± 0.75 % via UV–Vis spectrophotometry. In addition, 4-nBR-NE demonstrated excellent stability over several months, with negligible changes in particle size. Cellular and transdermal evaluations confirmed that the preparation of 4-nBR-NE effectively reduced the original irritation cause by 4-nBR on cells and skin. Then, 4-nBR-NE was incorporated into an essence. This advancement enhances the applicability of 4-nBR in treating pigmentation disorders such as melasma and freckles, thereby increasing its applicability in pharmaceutical and cosmetic industries.

Structural changes and in vitro bioaccessibility of CPP-febisgly complexes: Dependence on iron load

The effect of casein phosphopeptides (CPP) and ferrous bisglycinate (FebisGly) at different ratios (1:20, 1:10, and 1:5 w/w) on iron supplementation was investigated. The in vitro bioaccessibility, structural changes, antioxidant activity, and the effect of absorption inhibitors were also explored. The results demonstrated that CPP enhanced the bioaccessibility of FebisGly by 68.72 % ± 0.18 % and increased the β-sheet content from 21.60 % ± 0.23 % to 67.92 % ± 0.12 %, forming a stable secondary structure. The particle size distribution (PSD) and rheological analyses indicated that CPP significantly contributed to the formation of chelated irons, resulting in a uniform PSD and enhanced viscoelasticity. Moreover, it prolonged the gastric emptying time, reducing gastric irritation further. The carboxyl and amino groups in the CPP molecules participated in chelation reaction, improved the antioxidant activity, and competed with phytic acid, tannic acid, and cellulose for iron. Overall, these results laid a foundation for developing novel iron supplementation strategies.

Fast and selective isoprene gas sensor: Influence of polystyrene size and role of the au catalyst on gas sensing properties

Sacrificial methods using polystyrene (PS) templates are extensively applied in various research fields, particularly for fabricating gas sensors. The many processing advantages of these methods, such as a uniform particle size distribution, ease of manipulation, and potential for functionalization enable the fabrication of intricate nanostructures with precise control of the geometry and surface-area-to-volume ratio. Nevertheless, no previous study has investigated the fundamental correlation between the size of the PS particles used as a template and the performance of the resulting functional gas sensor. In this study, we fabricated In2O3 hollow hemispheres (HHs) with PS template sizes ranging from 200 to 3000 nm to explore the essential aspects for gas sensor applications. Notably, compared to In2O3 thin films, In2O3 HHs-based sensors prepared using a 3000 nm PS template exhibited a larger surface area, particularly when formed in a monolayer, and achieved an enhanced gas response to C2H5OH by approximately 132 times. By decorating In2O3 HHs with Au nanoparticles, the detection of C5H8 at 350 ℃ among various volatile organic compounds was significantly enhanced (increase ratio = 31.7), achieving a response of 483 and a theoretical detection limit as low as 743 parts per trillion (ppt). In addition, the highly porous structure with Au decoration achieved an extremely short response time of less than 2 s. These unprecedented results provide critical insights into conventional sensor technologies and pave the way for potential health-monitoring applications and bioelectronics.