Uniaxial Deformation Research Articles

Load partitioning behavior in a metastable austenitic stainless steel subjected to pre-deformation below and above Md temperature: Experimental and modeling studies

A physics-based model coupling the evolution of dislocation density in the austenite and strain-induced martensite phases with composite flow strength and kinetics of martensite transformation was developed to describe ambient temperature uniaxial tensile deformation behavior of mill annealed and pre-deformed 304 SS. The applicability of the model was evaluated by fitting the experimental stress-strain data and validated with the experimentally estimated dislocation density in the austenite phase of the steel. The modeling results revealed that the initial microstructure of the steel significantly influences the dislocation accumulation and annihilation rates as well as the load partitioning between austenite and martensite phases. Despite a lower initial dislocation density than the pre-deformed conditions, the mill annealed condition revealed a higher capacity (approximately two orders of magnitude) for dislocation accumulation in the austenite phase. The initial volume fraction of strain-induced martensite phase and the initial dislocation density of pre-deformed 304 SS are governed by the degree of pre-deformation and pre-deformation temperature, either below or above Md temperature (where Md is defined as the temperature above which plastic deformation does not result in austenite to martensite transformation). It is observed that storage, as well as annihilation rates in the austenite phase, are higher for the steel having a higher initial volume fraction of martensite and dislocation density. Though the pre-deformation altered the evolution of martensite volume fraction, the steel exhibited a minor variation in dislocation accumulation capability in the martensite phase for different conditions.

Characterization of the material behavior and identification of effective elastic moduli based on molecular dynamics simulations of coarse-grained silica

The addition of fillers can significantly improve the mechanical behavior of polymers. The responsible mechanisms at the molecular level can be well assessed by particle-based simulation techniques, such as molecular dynamics. However, the high computational cost of these simulations prevents the study of macroscopic samples. Continuum-based approaches, particularly micromechanics, offer a more efficient alternative but require precise constitutive models for all constituents, which are usually unavailable at these small length scales. In this contribution, we derive a molecular-dynamics-informed constitutive law by employing a characterization strategy introduced in a previous publication. We choose silicon dioxide (silica) as an exemplary filler material used in polymer composites and perform uniaxial and shear deformation tests with molecular dynamics. The material exhibits elastoplastic behavior with a pronounced anisotropy. Based on the pseudo-experimental data, we calibrate an anisotropic elastic constitutive law and reproduce the material response for small strains accurately. The study validates the characterization strategy that facilitates the calibration of constitutive laws from molecular dynamics simulations. Furthermore, the obtained material model for coarse-grained silica forms the basis for future continuum-based investigations of polymer nanocomposites. In general, the presented transition from a fine-scale particle model to a coarse and computationally efficient continuum description adds to the body of knowledge of molecular science as well as the engineering community.

Laser Shock-Induced Nano-Twist of Transition Metal Dichalcogenides.

Mechanical strain, such as stretching, compression, bending, and rotation, significantly alters the photonic and electronic properties of 2D materials. The laser shock process, which allows 2D materials to deform at an ultrahigh strain rate, is a promising technology for alleviating the low strain transfer efficiency caused by the low interfacial bonding strength of the layered 2D materials. However, the mechanical strain introduced by shock waves is currently limited to uniaxial compression or bending deformation, and the monotonic strain patterns constrain the strain diversity and performance expansion space of 2D materials. This work proposed a novel strategy for nano-twist manufacturing using laser shock processing, based on partial interfacial decoupling behavior. Apart from the conventional uniaxial strain, we demonstrated experimentally and theoretically that the manufacturing of nano-twist allows the introduction of interlayer tensile and rotational strains in TMDCs. The microstructure and properties of the strained 2D materials were investigated. Furthermore, the dynamic deformation response of WSe2 during the shock process was studied using molecular dynamics simulations. The correlation between the laser shock-induced dynamic loading process, interfacial behavior, and deformation behavior of 2D materials was comprehensively explored. The primary contribution of this study lies in the introduction of diversified strain modes through nano-twist manufacturing by the laser shock process, which is expected to provide a convenient nano-twist fabrication process for the strain engineering and twistronics fields.

FRAME MODEL OF UNIAXIAL STRETCHING OF 1x1 RIB KNITS

One of the nowadays challenges is the development of scientific sound models of knitwear deformations. The paper is devoted to developing an algorithm for constructing a frame model of rib 1x1 knits stretched in the course or wale direction. In the process of uniaxial stretching, the shape of the sample depends on the tensile forces orientation. A frame model of a deformed knitted structure, and an algorithm of construction of a mesh frame, are developed during the study. The frame model makes it possible to find coordinates of intermeshing points of every stitch. Then yarn characteristic points can be determined that, in turn, serve as input data for the construction of 3D model of rib 1x1 structure under uniaxial tensile deformations at the yarn level of detail. The study provides a graphical tool for formalization of geometric transformation that happen during 2D deformations of knitted structures, characterized by gradual change of the specimens width crosswise to the loading direction. This model is intended to become a part of a general deformation model of knitted fabrics.

Study on Acoustic Emission and Damage Mechanical Properties of Freeze-Thaw Sandstone under Uniaxial Compression

The damage strength of freeze-thaw rock provides an important reference for stability evaluations used during rock engineering in cold regions. In this paper, real-time acoustic emission tests of saturated sandstone are performed after various freeze-thaw cycles to study the uniaxial compressive strength and deformation characteristics of the resulting materials. The macro-meso damage evolution law of loaded sandstone is studied under the action of freeze-thaw cycles. The results show the following: (1) The saturated water absorption of sandstone increases, the peak strength and elastic modulus loss rates of sandstone increase linearly, and the frost resistance of the rock decreases with the number of freeze-thaw cycles. The sandstone failure mode gradually shifts from splitting failure to complex splitting shear failure of the failure surface. (2) If fewer than 10 freeze-thaw cycles are applied, the ring count signals at the compaction stage and after the peak strength is reached are extremely weak under a uniaxial compression load. With additional freeze-thaw cycles, damage inside the rock accumulates gradually, and the ring count signal appears during the rock compaction stage, fluctuates up and down, and continues until the peak strength is reached. When the compressive strength reaches its peak, the ring count intensity signal increases suddenly, and the frequency is high. After the strength reaches its peak, the acoustic emission signal shows that the rock sample still has some residual strength. As the number of freeze-thaw cycles increases, the cumulative ring count of sandstone gradually changes from the jumping stage to gradual growth. The acoustic emission characteristic parameters and ring count reflect damage to and expansion of freeze-thaw sandstone. (3) The cumulative extent of rock damage reaches the threshold value under loading and increases linearly until the rock is destroyed. When more freeze-thaw cycles are used, the time required for the rock to reach this threshold value is shorter, and the time required for sandstone damage is reduced gradually. These results provide a reference for the study of freeze-thaw damage and rock stability in cold regions.

Interface-related deformation phenomena in metallic glass/high entropy nanolaminates

The deformation behavior of metallic glass (MG)-high entropy alloy (HEA) nanolaminate is explored through molecular dynamics simulations using nanolaminate models of FeCoCrNiAl1.7 MG and FeCoCrNiAl0.5 HEA. Quantitative analysis of the atomic strain and dislocation dynamics among competing and cooperative deformation mechanisms is accomplished through the implementation of uniaxial tensile deformation. The combination of glassy and crystalline nanolayers biases the plastic deformation to regions near the glass-crystalline interface at lower strains, which lowers the activation barrier for the onset of dislocation nucleation and propagation. With increasing applied strain, dislocations are absorbed into the amorphous plate via slip transfer across the glass-crystalline interface, in turn triggering the activation of homogeneously distributed shear transformation zones (STZs) in amorphous plate. The competitive deformation mechanism suppresses the formation of localized shear bands and increases the resistance to dislocation motion, thereby promoting enhanced ductility in MG-HEA nanolaminates. Additionally, due to the high strength of the HEA, the laminate structures exhibit a much higher strength than conventional MG-crystalline laminates. The combination of high strength HEAs and MGs and the complex deformation behavior may overcome the typical strength-ductility trade-off and make MG-HEA laminates promising candidates for a variety of structural and functional applications.

Prediction of Forming Limit Diagram Using the Marciniak-Kuczynski Method for Ti-6Al-4V Using Different Material Models

The forming limit diagram (FLD) is a widely used tool to assess the formability of a metal sheet [1]. The current study aims to investigate the influence of strain rate, material anisotropy and hardening on the FLD of Ti-6Al-4V predicted by the well-known Marciniak-Kuczynski (M-K) method. The tensile data of quasi-static (8 10-5 s-1), intermediate (0.5 s-1) and dynamic experiments (approximately 1000 s-1) on Ti-6Al-4V sheet are available at three different orientations, with respect to the rolling direction: 0°, 45° and 90°. Different hardening models are taken into account. Also, von Mises and Hill yield criterion are considered. The results show that the influence of the hardening law on FLD is significant. In particular, the most conservative limit strains are predicted by the Voce law because of its saturation characteristic. The yield criterion is found to only affect the right part of the FLD. Regarding the strain rate influence, the left part of the FLD is mainly dominated by the amount of uniform elongation, while the right part is strongly dependent on the yield function used. Therefore, for this region the effects of strain rate and yield function are difficult to distinguish. Finally, the effect of material anisotropy on the FLD is significant. Under quasi-static conditions, the Lankford coefficient seems to be the driving factor in uniaxial and equibiaxial deformation. However, in plane strain conditions the effect of the strain hardening exponent is dominant.

Determination of the acoustic phonon deformation potentials in diamond

The interaction between acoustic phonons and electrons in diamond has been investigated by comparing state-of-the-art time-of-flight drift velocity measurements with Monte Carlo simulations. We use a multivariable anisotropic description of acoustic deformation potential scattering. The phonon-electron interaction is the limiting factor for the carrier mobility in ultrapure single crystal diamond. Hence, having a correct description is necessary for both device simulations and for predicting the maximum device performance. The experiments were performed at low temperature and using ultrapure diamond to minimize the influence of other scattering sources. The electronic valley polarization in diamond at low temperatures enables determination of both uniaxial and dilatation deformation potentials in the same experiment. The uniaxial and dilatation deformation potentials are found to be $18.5\ifmmode\pm\else\textpm\fi{}0.2$ and $\ensuremath{-}5.7\ifmmode\pm\else\textpm\fi{}0.3$ eV, respectively.

Research on the True Triaxial Mechanical Properties of Concrete under the Coupling Action of High Temperature and Biaxial Unequal Lateral Pressure.

Based on engineering practice and practical needs, this paper takes ordinary concrete specimens as the research object, and adopts a high-temperature true triaxial loading test system to carry out high-temperature uniaxial and true triaxial static compression tests of concrete under high-temperature conditions. By comparing with normal temperature conditions, this paper analyzes the influence of the coupling effect of high-temperature and biaxial unequal lateral pressure on the static mechanical properties of concrete. By analyzing the experimental data, we reached a series of conclusions and carried out theoretical research on this basis. High temperatures can significantly affect the uniaxial static pressure strength characteristics, deformation characteristics, and failure mode of concrete. When the temperature exceeds 400 °C, the compressive strength decreases significantly, the peak strain increases sharply, and the plasticity of concrete is further enhanced. The coupling effect of high-temperature deterioration and lateral pressure strengthening makes the true triaxial mechanical properties of concrete change significantly; 0.6:0.2 and 400 °C are the turning points of side pressure ratio and temperature that affect the change law of the true triaxial mechanical properties of concrete, respectively. Based on the study of the high-temperature deterioration factor and lateral pressure strengthening factor, this paper further puts forward a concrete strength formula under the coupling action of high temperature and biaxial unequal lateral pressure. It was verified that the formula has a high accuracy.

Spontaneous polarisation due to flexoelectric effect in liquid crystalline elastomers prepared by cross-linking under splay distortion

ABSTRACT Flexoelectric polarisation in liquid crystalline elastomers with wedge-shaped mesogens was investigated. Flexoelectric polarisation was fixed in the elastomers that were cross-linked under uniaxial deformation with splay distortion. X-ray diffractometry revealed that the orientational order partially remained at about S = 0.2 even in the temperature region of the isotropic phase designated tentatively as the pseudo-isotropic phase. The electric charge caused by polarisation due to the flexoelectric effect was estimated to be −809 pC/mm2 in the splay distorted liquid crystalline elastomers, whereas almost no electric charge was detected in the uniaxially and uniformly aligned elastomers. We tentatively conclude that the macroscopic polarisation due to flexoelectric effect emerged and was fixed in the liquid crystalline elastomers by cross-linking under splay distortion.

Probing the stochastic fracture behavior of twisted bilayer graphene: Efficient ANN based molecular dynamics simulations for complete probabilistic characterization

The present article outlines a probabilistic investigation of the uniaxial tensile behaviour of twisted bilayer graphene (tBLG) structures. In this regard, the twist angle (θ) and temperature (T) are considered as the control parameters and the ultimate tensile strength (UTS) and failure strain of the tBLG structures are considered as the responses. It is observed that with the increase in twist angle (θ) of tBLG; the fracture responses exhibit a declining trend deterministically. The tBLG twisted with the magic angle (θ = 1.08o) results in around 7% decrease in UTS and nearly 24% decrease in failure strain, when compared with normal BLG (θ = 0̊). The Monte Carlo simulation (MCS) based random sampling is performed for the considered control parameters, wherein θ is varied from 0o to 30o, and temperature is varied from 100 K to 900 K. Within such bounds of the input parameters, the training (64 samples) and validation (8 samples) sample spaces are constructed. In the next step, molecular dynamics (MD) simulation of uniaxial tensile deformation of the modelled tBLG structures is carried out for each instance of the sample space. The dataset is subsequently used to form and validate the artificial neural network (ANN). The computationally efficient machine learning (ML) model is further utilized to perform the detailed investigation of fracture behaviour of the tBLG structures in the probabilistic framework. Such analysis captures all the possible instances of variation in the input parameters and leads to deep insights in the material behaviour, which would have otherwise remained unnoticed due to the prohibitive nature of conducting a large number of MD simulations. The novelty of the present study lies in the probabilistic interpretation of the tensile behaviour of tBLG structures subjected to variation in twist angle (θ) and temperature (T). The preparation of nano-scale samples with the exact design specifications such as twist angle is often extremely difficult, which leads to inevitable stochastic system disorders. The current article essentially proposes a probabilistic avenue of quantifying the effect of such disorders on the failure properties of tBLG.

Interrupted in-situ EBSD study of crystallographic characteristics and deformation micro-mechanism in TiZrHfNb refractory high entropy alloys during uniaxial tensile deformation

Compared with the phase transformation and twinning, the single-slip, cross-slip and the interaction between slip and grain boundary in metastable refractory high entropy alloys (RHEAs) still need to be explored in sufficient detail. In this work, the deformation mechanisms of two metastable RHEAs (TiZrHfNb0.4 (denoted as Nb0.4) and TiZrHfNb0.6 (denoted as Nb0.6) RHEAs) during tensile deformation were thoroughly investigated by interrupted in-situ EBSD. The results revealed that the ultimate tensile strength (UTS) of the Nb0.4 sample is higher than that of the Nb0.6 sample. This implies that the UTS can be optimized by reducing the content of Nb element in TiZrHfNb RHEA. For the Nb0.4 sample, the deformation mechanism is dominated by the deformation of grain boundaries firstly and then by the cross-slip behavior. The cross-slip system is {112}〈111¯〉/{123}〈111¯〉 slip system. In addition to the cross-slip, the kinking bands also were found to be another important deformation mechanism during the tensile. For the Nb0.6 sample, the deformation mechanism is dominated by the deformation of grain boundaries and the single-slip behavior. The slip system is {112}〈111¯〉 slip system. The difference in the slip behavior mainly contribute to the difference in the UTS between the two types of samples. This work is helpful to enrich the understanding on deformation and contribute to better design strategies of high strength RHEAs.

High temperature creep deformation behavior of heat-treated (α + β)-Mg-9Li-4Al-1Zn alloy

In this study, the high temperature uniaxial tensile creep deformation behavior of (α + β)-Mg-9 mass%Li-4 mass%Al-1 mass%Zn (LAZ941) alloy was investigated. The creep strength of the LAZ941 alloy was significantly improved by heat treatment. The creep deformation behavior of the heat-treated LAZ941 alloy was unique. As the results of creep tests, it is found that the stress exponent of LAZ941 was about 3. The activation energies of creep at the early and middle stages of deformation were 114.7 and 84.6 kJ･mol −1 , respectively, indicating that the diffusing elements controlling the viscous glide of the dislocation changed during creep deformation. • The creep strength of the LAZ941 alloy is improved by heat treatment. • The time to reach 0.1 creep strain is about 9 times longer due to heat treatment. • The creep deformation behavior of heat-treated LAZ941 alloy is unique. • The activation energy of creep for LAZ941 alloy changes during deformation.

Longitudinal magnetoresistance of uniaxially deformed n-type silicon

The study of Galvano-magnetic effects (as well as tensoeffects) in silicon under extreme conditions allows not only to identify the mechanisms of these effects but also to identify the possibility of creating gaussmeters, infrared detectors, sensitive strain gauges, amplifiers and generators of a wide frequency range. The reliability of the mechanism of negative magnetoresistance was verified using uniaxial elastic deformation of the studied crystals. Uniaxial deformation excludes interline transitions of electrons, as a result of which negative magnetoresistance disappears with an increase in uniaxial pressure. When cubic symmetry is violated, anisotropic phenomena occur in such crystals. The multipath of the isoenergetic surface of the bottom of the silicon conduction band causes anisotropies of the effective mass and relaxation time, which are associated with the features of the transfer phenomenon. In particular, magnetoresistance (piezoresistance), which is the most sensitive to the anisotropy of the iso energy surface. The influence of the latter on magnetoresistance is most clearly revealed in the region of strong magnetic fields, where the magnetoresistance is saturated since the longitudinal magnetoresistance is entirely due to the anisotropy of electron mobility.

Longitudinal magnetoresistance of uniaxially deformed n-type silicon

The study of Galvano-magnetic effects (as well as tensoeffects) in silicon under extreme conditions allows not only to identify the mechanisms of these effects but also to identify the possibility of creating gaussmeters, infrared detectors, sensitive strain gauges, amplifiers and generators of a wide frequency range. The reliability of the mechanism of negative magnetoresistance was verified using uniaxial elastic deformation of the studied crystals. Uniaxial deformation excludes interline transitions of electrons, as a result of which negative magnetoresistance disappears with an increase in uniaxial pressure. When cubic symmetry is violated, anisotropic phenomena occur in such crystals. The multipath of the isoenergetic surface of the bottom of the silicon conduction band causes anisotropies of the effective mass and relaxation time, which are associated with the features of the transfer phenomenon. In particular, magnetoresistance (piezoresistance), which is the most sensitive to the anisotropy of the iso energy surface. The influence of the latter on magnetoresistance is most clearly revealed in the region of strong magnetic fields, where the magnetoresistance is saturated since the longitudinal magnetoresistance is entirely due to the anisotropy of electron mobility.

Bi-directional freezing to fabricate freeze-cast ceramics with orientation gradient and uniaxial compressive deformation behavior of infiltrated composites

Structural orientation gradient in living organisms is attributed to their enhanced surface protection to penetration and deformation, providing bioinspiration to fabricate engineering materials with gradient in mechanical properties. Freeze-casting is a promising technique to fabricate bioinspired materials. However, in the conventional freeze-casting process, due to the applied unidirectional temperature gradient, all the material layers are also unidirectional, oriented in the direction of applied gradient. While bi-directional freezing conditions have been used but still preserving the characteristic unidirectional alignment. The main objective of this work was to demonstrate that bi-directional freezing conditions could be employed to create and control orientation gradient in freeze-cast materials and thereby develop multilayered composites with orientation gradient. Bi-directional freezing conditions were used to generate both horizontal freezing front (HFF) and vertical freezing front (VFF), where the ice crystals associated with VFF tilted the ice crystals associated with HFF, resulting in orientation gradient. 4 different bi-directional freezing conditions were achieved to change gradient microstructure. In situ studies were performed to investigate different growth front movements and calculate the velocities. Porous ceramics were infiltrated to develop bi-directionally freeze-cast composites. While the current literature sheds invaluable insights into the mechanical behavior of freeze-cast composites with unidirectional orientation, this investigation characterized uniaxial compressive mechanical response and damage characteristics of bi-directionally freeze-cast composites, which is another objective of this work. It was revealed that bi-directional freezing conditions can tune material layer orientation throughout freeze-cast microstructure, strongly influencing compressive mechanical response and damage characteristics in the resulting composite materials.

Exciton-like luminescence of KCl matrix under thermoelastic, local and uniaxial deformation

The radiative relaxation of exciton-like formations in KCl-Na single crystal has been studied by experimental methods of luminescent spectroscopy. The amplifying effect of the radiation intensity with a maximum at 2.8 eV up to 500 times as compared to pure KCl has been detected in KCl-Na. The luminescence efficiency of an exciton-like formation increases with rise in: sodium ions concentration ( 10 ÷ 1000 ppm), thermal exposure ( 500◦C ÷ 600◦C ) and the degree of uniaxial deformation along <100> and <110> crystallographic directions. Previously, such a scale of the luminescence enhancement effect has not been registered in KCl matrix at room temperature. At high sodium concentrations (1000 ppm) in KCl-Na crystals, the additional intense emission with a maximum at 3.1 eV has also been revealed, which is typical for pair sodium ions. It is interpreted that the exciton-like formation in the sodium field with the maximum quantum yield of luminescence is formed by recombination assembly of electron-hole pairs due to the mobility of unrelaxed holes.

Influence of types and contents of nano cellulose materials as reinforcement on stability performance of cementitious tailings backfill

This study explores the quality of cemented tailings backfill (CTB) reinforced with diverse nano cellulose materials (NCMs) such as micro-fibrillated cellulose (MFC), hydroxylated cellulose nanofiber (CNF), and cellulose crystal (CNC) at macroscopic/microscopic levels. Uniaxial compressive strength (UCS), cracking/failure patterns, deformation analysis, and microstructure of NCM-reinforced CTB samples were thoroughly explored. The results are as follows: the addition of CNF, CNC and MFC to samples augmented its UCS values by 0.95 MPa to 1.39 MPa, 1.43 MPa and 1.29 MPa, respectively. A two-aspect effect on UCS of CNF-, CNC–, and MFC-based samples was observed, namely an escalation followed by a reduction. The optimal concentration of NCM-reinforced CTB samples is 0.9 kg/m3, and the strengthening effect of CNC on CTB is better than CNF and MFC. The cracks witnessed in CTB were created in the stress clouds after loading. NCM-reinforced CTB’s failure pattern was portrayed by tensile/shear failure. Addition of NCMs to CTB well-inhibited crack propagations. Three types of nano cellulose showed diverse morphologies at 2000X, but CNF, CNC and MFC on cracks capably upgraded CTB’s strength characteristics. It was lastly proven that unlike synthetic fibers, incorporating NCMs as a reinforcing material in fill could be a wise solution for boosting CTB recipes in terms of cost-efficiency, operational ease, and sustainability.

Investigation Into Deformation and Failure Characteristics of the Soft-Hard Interbedded Rock Mass Under Multiaxial Compression

The influence of loading path, intermediate principal stress and weak layers on the deformation property and failure characteristics of soft-hard interbedded rock mass is initially discussed in this study. First, the laboratory experiments of multiaxial compression failure are carried out to soft-hard interbedded rock samples of Jinping. Three failure modes of rock samples caused by different distribution forms of weak layers under uniaxial compression and deformation property and failure characteristics of rock samples in different loading paths under biaxial compression are analyzed. Then, considering the property of strain softening, numerical models are established based on the elastic-brittle-plastic constitutive relation. The effect of weak layer dip angle, quantity, distribution form, and volume ratio on strength characteristics is further investigated. The results reveal that the failure mode of Jinping soft-hard interbedded rock samples generally follows the pattern of multi-fracture splitting under uniaxial compression, and the pattern of tension-shear damage under biaxial compression. The intermediate principal stress is positively correlated with the vertical failure loading. The number of weak layers has no significant effect on the “U” type strength characteristics of samples. However, as the number of weak layers increases, there is a tendency for the minimum of vertical failure loading to move forward in the direction of smaller dip.

Microstructure-based finite element analysis of mesoscale strain localization and macroscopic mechanical properties of aluminum alloy 2024 laser weld joint

The microstructure and residual stress can be modified by laser welding, which significantly affect the strength and ductility of materials. In this work, a microstructure-based finite element model is established to investigate the mesoscale strain localization and the macroscopic mechanical properties of the 2024 aluminum alloy laser weld joint. The residual stress in different welding processes is predicted, and its effect on the elastic-plastic constitutive model of constituent phases is evaluated. The stress-strain curves of α-Al phase and eutectic phase are calculated using instrumented indentation method. Actual microstructure graphs of the joints are used as the representative volume elements in the model. The mesoscale strain distribution, macroscopic deformation response and the damage initiation are predicted quantitatively during uniaxial tensile deformation. The model is validated by comparing with experimental results, i.e., fusion profile, distortion, strain localization bands, tensile test curves, and good agreements are achieved. It is found that the strain and stress in the constituent phases of the fusion zone are extremely inhomogeneous. There are significant strain localization bands in the α-Al phase and high stress concentration zones in the eutectic phase. The dendritic arm spacing and eutectic phase size decrease, and the percent of eutectic increases during high power matching with high welding speed within certain limits. In this case, the bearing capacity of eutectic phase increases, and the strain inhomogeneity decreases. As a result, the strength (358.8 MPa) and ductility (6.21%) of the joint can be increased by the optimized laser power (5 kW) and welding speed (140 mm/s).