Overcoming the difficulty of ignition and combustion of aluminium in water vapour is the key to being applied in underwater propellant applications. The effect of coating or blending 20 mass% ammonium perchlorate (namely, AP@Al or AP–Al samples) on the ignition and combustion of Al particles in a 1.0 MPa water vapour–Ar environment was investigated using a constant temperature pressurized combustion chamber and a CO2 laser. The results show that the combustion of Al particles in a water vapour–Ar environment is a non-homogeneous reaction and that agglomeration processes of Al droplets are observed. The ignition and combustion properties of the AP@Al and AP–Al samples under water vapour were greatly improved due to the decomposition of AP for heat/oxygen (particularly, O2 provided a new pathway for AlO(g) generation) supply and the effect of dispersed particles. The maximum pressure change and combustion temperature (Tmax) were increased significantly for the AP@Al and AP–Al samples combustion, while their ignition delay time (ti) and combustion time (tc) decreased remarkably. In addition, the coating form is more effective in the combustion-promoting effect of AP than the blending form. Interestingly, the increase in water vapour concentration is not conducive to the ignition and combustion of samples in this work. It is probably because the reaction system is lean-fuel where the excess water vapour absorbs some of the heat and prevents effective collisions among the radicals. In addition, the chemical equilibrium largely influences the combustion temperature, resulting in a conspicuous effect of changes in water vapour concentration on the Tmax values. The reaction interface largely influences the combustion reaction rate of Al, so changes in particle size have a significant effect on the ti and tc values.
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