ABSTRACT To address the packer setting problems under complex operating conditions in ultra-high pressure gas wells, a mechanical analysis model for the mechanical setting process of packer in ultra-high pressure gas wells is established. The model takes into account factors such as wellbore trajectory, bending moment, internal and external fluid pressure, and the coupled effect of axial load, frictional resistance and buckling. The established model can be used to calculate the axial force of tubing string in ultra-high pressure gas wells, and analyze the effects of the tubing string length below packer, line weight combination, friction coefficient and the released wellhead suspended load on the packer setting force. The case calculation and parameter sensitivity analysis indicate that the original design of a high-pressure gas well cannot meet the requirements of packer setting. The setting performance of the packer can be effectively improved by adjusting the released wellhead suspended load, optimizing the tubing string length below the packer, reducing the friction coefficient and optimizing the length configuration of tubing string with small diameter. An increase in wellhead release weight by 60 kN was accompanied by a corresponding increase in packer pressure of 12.48 kN. When the lower string length was extended by 600 m, the packer weight without suspension was reduced by 65.34 kN, whereas the packer weight with release was diminished by 21.69 kN. Furthermore, an augmentation in the friction coefficient by 0.15 resulted in a decrease in the pressure weight of the packer under release suspension by 55.79 kN. Additionally, a reduction in the small pipe diameter length by 1000 m caused an increase in the packer weight with a release load of 17.98 kN. The research content not only provides theoretical guidance for the long-term safety of test string in high-pressure gas wells, but also offers practical insights for the design and operation of packers.
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