Flexible thermoelectric cooler (fTEC), which interfaces well with curved human body surface and provides cooling functions, is an emerging candidate for personal thermal management and non-hospitalized medical treatment. Achieving efficient and long-term cooling performance of TEC requires high thermal conductivity and heat diffusion of the hot side, which has yet to achieve. In this study, we design and fabricate a highly thermally conductive and flexible heatsink with a multi-layered structure especially for wearable TEC wristband, which obtains a large temperature drop (8.8 °C) for imitated on-body test and the maxim 13.1 °C temperature decrease in air. Here, we demonstrate that a well-designed functional composite layer, including phase change material, thermally conductive fillers and metal foam, can establish an effective equilibration among cooling performance, thermal management capacity and mechanical property. Particularly, the heatsink with highly thermal conductive skeleton (k ∼ 2.7 W/mK) and effective heat dissipating fins can significantly improve heat conduction and dissipation, which improve the cooling performance by more than 55 %. With the help of theoretical simulation, we propose a promising strategy for heat management on thermoelectric device through a flexible multi-layered structure, paving the way for achieving practical applications of wearable thermoelectric coolers for personal thermal regulation or cooling therapy.
Read full abstract