Superior Corrosion Resistance Research Articles

Efficient and eco-friendly UV-cured polyurethane coating: Harnessing thiol-yne systems for corrosion protection

The UV-curable coatings have received significant attention from researchers due to their excellent advantages in corrosion protection. However, there has not been much effort made to investigate the UV-curable thiol-yne system. This project aims to prepare effective and environmentally-friendly polyurethane coatings capable of being cured by UV light using thiol-yne systems. Utilizing the chain extender derived from the glycolysis of PET, the bis(2-hydroxyethyl) terephthalate (BHET) as a glycolysis product was synthesized via the glycolysis reaction. Polyurethanes (PUYNE: yne-terminated polyurethanes and PUSH: thiol-terminated polyurethanes) were synthesized by utilizing BHET, and by altering the quantity of the BHET, and PUX coatings were formed upon exposure to UV light. The impact of PUYNE molecular weight and the resulting amount of thiol-yne crosslinking on mechanical and thermal properties were evaluated, and corrosion resistance was examined with electrochemical impedance spectroscopy (EIS). PUX1, which had the lowest molecular weight and the highest number of thioether bonds, exhibited the superior corrosion resistance properties so that after 8 weeks of immersion in saline solution, the impedance modulus at 0.01 Hz was 1.43×108 Ω.cm2. This study provides insight into the application of thiol-yne systems in forming UV-cured coatings and their protective role in preventing corrosion.

Effect of phase composition on the corrosion behavior of Ti-xMo alloy films

The corrosion behavior of Ti-xMo alloy films was investigated by preparing a series of Ti-xMo (x = 0, 4, 11, 20 wt%) alloy films using non-equilibrium magnetron sputtering ion plating technology. XRD and TEM results show that these films have obvious phase composition, which are single α phase, α + β phase and single β phase, respectively. The composition of passivation film of alloy thin films is analyzed by XPS analysis method. The passivation film can be divided into inner passivation film and outer passivation film. The corrosion behavior of Ti-xMo alloy films in a 3.5 wt% NaCl solution was investigated through the electrochemical impedance spectroscopy (EIS). The findings suggest that the corrosion resistance of Ti-xMo alloy films is not only influenced by the Mo content but also governed by the composition of phases. Due to the absence of α/β interfaces in its structure and higher Mo content, the Ti-20Mo alloy film with a single β phase exhibits superior corrosion resistance compared to Pure-Ti film with a single α phase and Ti-4Mo and Ti-11Mo alloy films with an α + β phase.

Developing rotary swaging process for improving the performance of wire-arc sprayed Al/Al2O3 composite coating

Wire-arc sprayed Al-based composite coatings attracted great attentions due to their prospective application in offshore engineering. However, the difficulty in regulating ceramic reinforcements limited the performance of these coatings. In this work, we proposed a novel rotary swaging (RS) process to improve the deposition of ceramic particles, thus the Al/Al2O3 composite coating was prepared and evaluated in comparison with the traditional coating by spraying the drawing cored wires. As expected, the RS process promotes the melt of Al2O3 particles, leading to a significant increase of their deposition fraction with the simultaneous improvement in coating compactness and the interfacial bonding of heterogeneous splats. The sufficient melt of Al2O3 particles is attributed to the enhanced cohesion strength of filled powders to bear the vibration of arc force and facilitate heat transport. The explored composite coating displays a superior corrosion resistance in 3.5 wt% NaCl aqueous solution, due to the reduced active area on electrode surface and the lower sensitivity to pitting. Benefiting from a dynamic self-reinforcing effect, the explored composite coating presents lower coefficient of friction and significantly enhanced wear resistance under dry frictional condition. The present results demonstrate a great potential of the developed Al/Al2O3 composite coating in offshore application and provide an inspiration for future works aiming to exploit the high-performance metal-matrix composite coatings synthesized by low-cost wire-arc spraying.

Investigation of the Effect of Bioactive Glass Coating on the Corrosion Behavior of Pre-treated Ti6Al4V Alloy

Titanium alloys, especially Ti6Al4V, are widely used in in-body implants due to their superior mechanical properties, corrosion resistance and biocompatibility. However, due to their higher modulus of elasticity than bone, they do not bond well with the bone structure, leading to loosening. In addition, they contain the elements Al and V, both of which are dangerous when released into the body. Therefore, these alloys are subjected to a number of surface treatments to improve their surface properties. In this study, Ti6Al4V alloys were produced by selective laser melting in dimensions of 10x10x2 mm3 and then surface treated. The alloy surfaces were first anodized and then coated with 45S5 bioglass powder. After all surface processes, structural analyzes were performed and the effectiveness of the coating was examined. The untreated and coated samples were subjected to corrosion tests by cyclic polarization method and their corrosion behaviors were investigated.

TiSZ-reinforced hydroxyapatite coatings on magnesium substrate with titanium interlayer

ABSTRACT In this study, pure and 10% wt. Titania-Stabilised Zirconia (TiSZ) -reinforced Hydroxyapatite (HA) coatings were deposited on magnesium substrate using plasma spray as a single layer and double layer with an HVOF sprayed Ti bond coat. The coated specimens were characterised by X-ray diffraction (XRD) analysis, and scanning electron microscopy equipped with energy dispersive spectroscopy (SEM, EDS). Rockwell-C adhesion and scratch tests were performed. The corrosion behaviours in simulated body fluid (SBF) of coatings were investigated by an electrochemical corrosion test. Analyses confirmed successful coating with a dense titanium buffer layer. The double-layered HA-titanium combination offered superior corrosion resistance compared to single layers. While adding TiSZ enhanced adhesion, it compromised scratch resistance. The titanium bond coat had minimal impact on adhesion and cohesion behaviour of coatings.

Effect of high temperature thermohydrogen treatment on the microstructure, martensitic transformation, and mechanical and corrosion behaviors of Ti-V-Al lightweight shape memory alloy

In the present study, hydrogenation treatment was adopted to tailor the phase constituents of the Ti-V-Al shape memory alloy, further optimizing its performances. It can be found that hydrogenation treatment induced the transition from the α″ martensite phase to the β parent phase. Moreover, large amounts of hydride precipitates can be observed in the hydrogenation treated Ti-V-Al shape memory alloy with longer time of 5h. Meanwhile, the grain size of the Ti-V-Al shape memory alloy was reduced as a result of hydrogenation treatment. The interstitial atom H serving as a β-stabilizing element led to the reduction of martensitic transformation temperature. In proportion, hydrogenation treatment caused the enhancement of yield strength and decrease of elastic modulus, which promoted its application in biomedical fields. Besides, by optimizing the time of hydrogenation treatment, the hydrogenation treated Ti-V-Al shape memory alloy with 1 h possessed the superior corrosion resistance.

Corrosion Behaviour of a Cr2O3 Coating on Mild Steel in Synthetic Mine Water

The Cr2O3 coating on the surface of ASTM A516 Grade 70 mild steel substrates was developed using the thermal plasma spraying process for protection against corrosion and wear. The microstructural behaviours for both coating and substrate were analysed using SEM and XRD techniques. The corrosion behaviours of the coatings and substrate in synthetic mine water with varying pH values (6, 3, and 1) were evaluated according to ASTM standards for potentiodynamic polarisation measurements. Tafel plots were drawn to determine the corrosion rates. Vickers hardness of the coatings and substrate were measured. The Cr2O3 coating exhibited cracks due to the solidification and cooling process, as well as some pores between the top and bonding layers caused by unmelted or partially melted particles. The corrosion tests revealed that a decrease in pH levels led to increased corrosion rates in both samples. The Cr2O3 coating demonstrated superior corrosion resistance, ranging from 0.036±0.003 mm/year to 0.110±0.004 mm/year, compared to the mild steel substrate, which ranged from 0.262±0.021 mm/year to 0.336±0.026 mm/year, across all pH values. Moreover, it exhibited significantly greater hardness (1260±77 HV3) than the mild steel substrate (180±14 HV3). The lower corrosion rates and higher hardness of Cr2O3 coating than the mild steel substrate make it a suitable coating in applications where corrosion resistance and high hardness properties are essential.

Microstructure, mechanical and corrosion behavior of CrNx/Al2O3 multilayer films deposited by magnetron sputtering

A novel design was adopted to improve corrosion resistance of 2024 Al alloys by magnetron sputtering CrNx based multilayer films with Al2O3 intercalation. The multilayer films were composed of inhomogeneous structure, i.e., thick CrNx transition layer (∼2 μm) + CrNx/Al2O3 multilayer (∼1 μm). The effect of Al2O3 interlayer and modulation period on microstructure and performance of multilayer films were investigated. The nitride layer was dominated by Cr2N and CrN with minor Cr, while the Al2O3 layer displayed in the amorphous form. The intercalation of Al2O3 blocked the columnar growth in CrNx layers and refined the grains. As the period increased, the cluster particle size decreased and the mechanical properties increased, with the maximum hardness and modulus at CN-8 (19.13 GPa and 282.2 GPa). In addition, the multilayer structure enhanced the bonding between the film and the substrate, and has an improvement on the hard and brittle properties of the film. The multilayer films showed improved corrosion resistance than the CrNx mono-layer in 3.5 wt% NaCl solution. The film with CrNx-top layer showed superior corrosion resistance than the film with Al2O3-top layer. The increasing period also enhanced corrosion resistance, showing an excellent corrosion potential and corrosion current density (Ecorr=-0.538 V, icorr=0.96 μA·cm−2) at CN-8.

The electrochemical corrosion behavior of Ti-5Al-5Mo-5V-1Cr-1Fe titanium alloy with different initial microstructures

The corrosion behavior of Ti-5Al-5Mo-5V-1Cr-1Fe titanium alloy with different initial microstructures was investigated by conducting a series of electrochemical tests. Based on the experimental data, the effects of NaCl solution concentration and corrosion time on the electrochemical polarization curves, corrosion rates, electrochemical impedance spectroscopy (EIS), and impedance of the alloy with two initial microstructures were analyzed. The assessment of the corrosion current density (Icorr) and corrosion rate (CR) for the alloy under different corrosion conditions reveals a general pattern of initial decrease followed by increase in their values with extended corrosion time and elevated solution concentration, whereas the capacitive reactance arc exhibits an opposite trend. For alloys with initial equiaxed microstructures, the Icorr value is 0.1892 μA/cm2, and the CR value is 0.000413 mm/year; these values are lower than those of 1.298 μA/cm2 and 0.002842 mm/year for alloys with initial lamellar microstructures. Whereas the capacitive reactance arc and the impedance value are greater for the titanium alloy with initial equiaxed microstructure. Based on the adsorption kinetics principles, the effects of temperature on corrosion rate of alloys with different initial microstructures at a consistent concentration were analyzed. Compared to the alloy with initial lamellar microstructure of 3054 kJ/mol, the alloy with initial equiaxed microstructure had an activation energy of 4155 kJ/mol. As the temperature rises, the rate of corrosion tends to increase. The results suggested that the alloy with initial equiaxed microstructure presented the superior corrosion resistance than the alloy with the initial lamellar microstructure. Additionally, the corrosion morphologies after polarization of the alloy were characterized. And the results show that the surfaces of titanium alloys with initial lamellar microstructure display a comparatively greater incidence of pitting corrosion upon assessment of the corrosion morphology.

Synergistic Improvement of Antibacterial and Osteogenic Differentiation of Thermomechanically Processed Mg-Zr-Sr-Ce Alloy: Insights into the Role of Precipitate Evolution Supported by AIMD Simulation Study.

In the present study, we have discussed the influence of forging temperature (623 K (FT623), 723 K (FT723) and 823 K (FT823)) on microstructure and texture evolution and its implication on mechanical behavior, in vitro-in vivo biocorrosion, antibacterial response, and cytocompatibility of microalloyed Mg-Zr-Sr-Ce alloy. Phase analysis, SEM, and TEM characterization confirm the presence of Mg12Ce precipitate, and its stability was further validated by performing ab initio molecular dynamic simulation study. FT723 exhibits strengthened basal texture, higher fraction of second phases, and particle-stimulated nucleation-assisted DRX grains compared to other two specimens, resulting in superior strength with comparable ductility. FT723 also exhibits superior corrosion resistance mainly due to the strengthened basal texture and lower dislocation density. All the specimens exhibit excellent antibacterial behavior with Gram-negative E. coli, Gram-positive Staphylococcus aureus, and Pseudomonas aeruginosa bacteria. 100% reduction of bacterial growth is observed within 24 h of culture of the specimens. Cytocompatibility was determined by challenging specimen extracts with the MC3T3-E1 cell lines. FT723 specimen exhibits the highest cell proliferation and alkaline phosphatase activity (ALP) because of its superior corrosion resistance. The ability of the specimens to be used in orthopedic implant application was evaluated by in vivo study in rabbit femur. Neither tissue-related infection nor the detrimental effect surrounding the implant was confirmed from histological analysis. Significant higher bone regeneration surrounding the FT723 specimen was observed in SEM analysis and fluorochrome labeling. After 60 days, the FT723 specimen exhibits the highest bone formation, suggesting it is a suitable candidate for orthopedic implant application.

Clean recycling of spent nickel-based single-crystal superalloy by molten magnesium

Nickel-based single-crystal superalloys are designed for extreme conditions due to their superior corrosion and creep resistance properties. However, these pose challenges in the subsequent recycling after reaching their end-of-life. Molten magnesium (Mg) can rapidly corrode the stable spent nickel-based superalloys and selectively dissolve nickel (Ni). This waste-free process represents an effective method for recycling spent superalloys and accomplishing metal regeneration. This study investigates the mechanism of selectively dissolving Ni from DD5, a nickel-based single-crystal superalloy, by optimizing process temperature, time, and Mg content in an inert atmosphere. Vacuum distillation was employed to separate the resulting Mg, residual superalloy (i.e., the material left post-extraction), and Ni-rich alloy (i.e., the metal product selectively extracted). The findings revealed that the residual superalloy after selective Ni dissolution is characterized by a porous skeleton structure with pore sizes predominantly ranging from 2 to 30 nm and a low compressive strength which is 1/10 of the original DD5 superalloy.

Wear and corrosion properties of Cu–AlN composite coatings deposited by cold spray

Copper and copper alloy are commonly used to fabricate ship propellers and sealing valves that encounter harsh corrosion and wear. To improve their service life, Cu coating and Cu–AlN composite coatings with different volume content of AlN (10%, 20%, 30%) were prepared by cold spraying. The investigation focused on analyzing the coatings’ microstructure, microhardness, resistance to wear, and corrosion. Results show that the composite coatings with AlN have fewer pores and denser microstructure than the Cu coating. The coating demonstrates a relatively low deposition efficiency, resulting in the attainment of only 3.8 vol% of AlN when the feedstock AlN powder content was 30 vol%. The microhardness of Cu-3.8AlN coating is 159.7 HV, about 53.1% higher than that of Cu coating. The specific wear rate of Cu-3.8AlN coating is reduced by about 73.5% compared to that of Cu coating, measuring at 1.69 × 10−3 mm3/(N·m). Compared with other coatings, Cu-3.8AlN has the highest corrosion resistance (Ecorr = −0.199 V, Icorr = 1.2 μA/cm2, Rct = 3200 Ω·cm2). The Cu-3.8AlN coating exhibits superior wear and corrosion resistance among the four coatings, attributed to its highest level of densification and the presence of AlN particles.

Synthesis and Characterization of Superhydrophobic Epoxy Resin Coating with SiO2@CuO/HDTMS for Enhanced Self-Cleaning, Photocatalytic, and Corrosion-Resistant Properties.

The exceptional corrosion resistance and combined physical and chemical self-cleaning capabilities of superhydrophobic photocatalytic coatings have sparked significant interest among researchers. In this paper, we propose an economical and eco-friendly superhydrophobic epoxy resin coating that incorporates SiO2@CuO/HDTMS nanoparticles modified with Hexadecyltrimethoxysilane (HDTMS). The application of superhydrophobic coatings effectively reduces the contact area between the metal surface and corrosive media, leading to a decreased corrosion rate. Additionally, the incorporation of nanomaterials, exemplified by SiO2@CuO core-shell nanoparticles, improves the adhesion and durability of the coatings on aluminum alloy substrates. Experimental data from Tafel curve analysis and electrochemical impedance spectroscopy (EIS) confirm the superior corrosion resistance of the superhydrophobic modified aluminum alloy surface compared to untreated surfaces. Estimations indicate a significant reduction in corrosion rate after superhydrophobic treatment. Furthermore, an optical absorption spectra analysis of the core-shell nanoparticles demonstrates their suitability for photocatalytic applications, showcasing their potential contribution to enhancing the overall performance of the coated surfaces. This research underscores the promising approach of combining superhydrophobic properties with photocatalytic capabilities to develop advanced surface modification techniques for enhanced corrosion resistance and functional properties in diverse industrial settings.

Resistance of HVOF-Sprayed Cr3C2-25NiCr and WC-10CO-4Cr coatings to cavitation and erosion by mud jetting

This study investigates chromium carbide-based coating material’s cavitation and erosion resistance with 25% nickel-chromium. (Cr3C2-25NiCr) and Tungsten carbide coating with 10% cobalt and 4% chromium (WC-10CO-4Cr) coatings deposited by high-velocity oxygen fuel (HVOF) thermal spraying. The coatings were characterized by microstructure, porosity, hardness, and fracture toughness. Cavitation tests were performed in distilled water and water-sand mixtures to assess the synergistic effect of erosion and cavitation. Erosion tests were conducted using a mud jet at different impact angles (30°, 60°, 90°). The Cr3C2-25NiCr coating exhibited higher cavitation resistance due to its higher fracture toughness and lower porosity. However, the WC-10CO-4Cr coating showed superior erosion resistance, attributed to its finer and more homogeneously distributed carbides. The dominant wear mechanisms were micro grooving, carbide detachment, and cracking. The impact angle significantly influenced the erosion rates, with ductile materials like CA6NM steel being more susceptible at lower angles, while brittle coatings showed the opposite behavior. The findings highlight the importance of coating properties and test conditions on the wear performance, providing valuable insights for selecting suitable coatings for hydropower applications.

Cardanol‐based polybenzoxazine coatings: Crosslinking structures, hydrophobicity and corrosion protection properties

AbstractTwo bio‐based polybenzoxazine coatings, cardanol/3‐aminopropyltriethoxysilane‐based polybenzoxazine (PC‐aptes) and cardanol/stearylamine‐based polybenzoxazine (PC‐s), were prepared for corrosion protection on mild steel. The structures of polybenzoxazines were characterized by differential scanning calorimetry (DSC) and Fourier transform infrared spectroscopy (FT‐IR). Due to the presence of long hydrocarbon chains and hydrogen bond networks, the PC‐aptes and PC‐s coatings showed high hydrophobicity, with static water contact angles of 106.0 ± 0.6° and 104.8 ± 1.6°, respectively. It was noted that the silane‐functionalized PC‐aptes coating had a dual‐crosslinked network of polybenzoxazine and polysiloxane, which could effectively inhibit the penetration of corrosive media. The results of electrochemical impedance spectroscopy (EIS) indicated that the PC‐aptes coating with higher crosslinking density exhibited superior corrosion resistance compared to the PC‐s coating.

Enhanced solid particle erosion resistance of nanocrystalline Ni-W coatings through multilayer approach

Electrodeposited nanocrystalline Ni-W alloy coatings are projected as potential alternatives for hard chrome (HCr) coatings owing to their comparable hardness and superior corrosion resistance. However, the limited strain hardening ability of the nanocrystalline Ni-W coatings manifests in their poor resistance towards solid particle erosion involving a high strain-rate (>103 s−1) deformation. In the present study, a novel microstructural engineering strategy has been implemented to enhance the strain hardening ability of the nanocrystalline Ni-W coatings without compromising on their strength/hardness. Ni-W multilayer coatings composed of alternatively stacked soft (2.6 GPa) and hard (8.5 GPa) Ni-W layers were developed using the pulse reverse electrodeposition technique. Further, to investigate the effect of individual layer thickness (λ), multilayer coatings with different λ were deposited. Solid particle erosion testing using the angular SiO2 particles showed that the multilayer coatings (irrespective of λ) exhibit superior erosion resistance compared to the homogeneous nanocrystalline Ni-15W at both oblique (θ = 30°) and normal (θ = 90°) impact conditions. The post-erosion microstructural analysis of the multilayer coatings revealed that the hard Ni-W layers undergo uniform strain (ε > 50 %) without cracking due to the constrained co-deformation imposed by the surrounding soft Ni-W layers. Therefore, the enhanced erosion resistance of the multilayer coatings is attributed to the effective dissipation of impact energy through co-deformation of the individual hard and soft Ni-W layers.

Amino acid-based ionic liquids as water-ethylene glycol additives towards superior lubricity and corrosion resistance

Two novel amino acid-based ionic liquids (AAILs) were synthesized and their tribological properties as water-ethylene glycol (W-EG) lubricant additives were investigated. The addition of 1 wt% of both AAILs to W-EG can significantly enhance the anti-corrosion, friction-reducing and anti-wear properties of the lubricants. Compared to W-EG, the coefficient of friction and wear volume are reduced by about 50% and 75%, respectively. The physical adsorption film and the tribochemical reaction film derived from AAILs collectively establish a protective barrier at the friction interface, endowing the lubricants with superior lubricity and load-carrying capacity. These two sulfur-free and halogen-free AAILs are promising for application in metal working fluids and hydraulic fluids.

Corrosion resistance of powder metallurgy fabricated Cu–10Sn/SiC/mica hybrid composite

Abstract For the first time, bronze/SiC/mica hybrid composite has been manufactured using powder metallurgy method. Mixture – process variable design has been applied to design of experiments and optimization of the composite composition, as well as the production process variables (compaction pressure and sintering temperature) to attain superior corrosion resistance. This involved mixing different compositions of bronze, SiC, and mica powders, which were subsequently subjected to varied pressures and temperatures during the pressing and sintering stages, all in accordance with the experimental design plan. The microstructure, chemical composition, and elemental distribution of the samples were examined using scanning electron microscope equipped by energy dispersive X-ray analyzer, and an optical microscope. In order to study the corrosion resistance, potentiodynamic polarization test and electrochemical impedance spectroscopy were performed in 3.5 wt.% NaCl solution. The results revealed that co-incorporation of SiC and mica particles in Cu–10Sn bronze matrix increases the corrosion resistance, with a synergistic effect between these particles. The result of optimization process showed that the highest corrosion resistance could be achieved for the composite with the composition of Cu–10Sn/9.85SiC/0.67mica. This outcome was subsequently validated through experimental procedures.

The semi-continuous (Mg,Al)2Ca second phase on Mg-Al-Ca-Mn alloys as an efficient anti-corrosion anode for Mg-air batteries

Developing high anti-corrosion and good discharge properties of magnesium based alloys for Mg-air batteries is still in challenge. In this work, a series of Mg-Al-Ca-Mn (AMX) alloys are prepared, and the second phases on AMX alloys are adjusting by varying the Al content. The AMX alloys with 3 wt% Al (denoted as AMX311) exhibits the excellent anti-corrosion behavior with a corrosion current density of 85.7 μA cm−2 and a low corrosion rate (4.1±0.21 mm y−1) in the 3.5 wt% NaCl solution. Furthermore, AMX311 shows lower hydrogen evolution volume (20.9±1 ml/cm2) and weight loss (5.8±0.3 mg) compared to other contrast samples. The outstanding electrochemical corrosion performance of AMX311 is attributed to the Al-rich oxide film which slowing corrosion at the initial stage and the formation of semi-continuous (Mg,Al)2Ca phase which can acts as a physical barrier to prevent the electrolyte from further corroding the magnesium matrix. Moreover, the AMX311 exhibits the highest discharge voltage (-1.471 V) and a peak specific energy of 1684.7±30.0 mW h g−1 at 20 mA/cm2, due to its superior corrosion resistance and reduced chunk effect. This work provides a good guide for designing advanced Mg-based alloys and an excellent insight into the effect of second phase on the corrosion and discharge performance of Mg-air batteries anode materials.

Modulation of Interfacial Characteristics of Copper Electrode by Electrodeposited Cu@Ti for High-Performance Anode-Free Zinc Ion Batteries.

Preparation of the NC-Cu@Ti electrode involved electrochemical deposition of nanocrystalline copper on the surface of titanium foil using a constant potential method, intended for high stability anode-free zinc ion battery (ZIB) anode material applications. This paper examines the effect of Cu2+ concentration in the electrodeposition solution on the structure and morphology of copper crystals on the NC-Cu@Ti electrode surface. The study also assesses how the interfacial properties of the NC-Cu@Ti electrode affect the process of anodic zinc deposition without anodic ZIBs. Our data suggest that with a voltage setting of -0.95 V and a copper ion concentration of 0.5 M in the solution, the deposition rate of copper crystals on the NC-Cu@Ti-0.5 electrode remains consistent. The resultant crystal phase surface appears smooth with a fine grain size. The NC-Cu@Ti-0.5 electrodes have increased hydrogen potentials and superior corrosion resistance; noting zinc nucleation sites at a mere 21.4 mV, it can provide stable electrochemical conditions for the zinc deposition interface of ZIBs and accelerate the process of zinc desolvation and nucleation. The constructed Zn//NC-Cu@Ti-0.5 asymmetric cell displays swift zinc deposition/stripping kinetics, elevated Coulombic efficiency, and prolonged stability (maintaining nearly 99% after 200 cycles). This performance significantly extends the service life relative to the Zn//Zn symmetric cell, which operates stably for 400 h at 1 mA/cm2. Moreover, the NC-Cu@Ti-0.5//MnO2 ZIBs offer enhanced conductivity and magnification performance to the pure zinc anode ZIBs. This study presents a novel approach for the low-cost and rapid preparation of anode materials for high-performance free-anode ZIBs.