Substation equipment faults are typically related to the heating of equipment components. The hotline tap clamps of substation are critical components for carrying load currents and thermal fault potential. As a result, a new hybrid early warning approach for hotline tap clamp faults in substation equipment is presented. A two-dimensional Otsu algorithm is used to coarse-segment infrared images to minimize the subsequent complexity. Since the Chan–Vese (CV) model is insufficiently accurate for image segmentation with uneven grayscale, then the differential data obtained by the Prewitt operator to identify the goal edges are combined with the CV model to improve segmentation accuracy. The improved CV model achieves excellent segmentation of the hotline tap clamp in the substation. The temperature statistics are utilized for the segmented images, and the hotline tap clamp fault warning is realized based totally on the relative temperature difference. Finally, the experiments exhibit that the method can enhance the segmentation impact of infrared images and obtain the goal of fault warning.
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