Butadiene Styrene Research Articles

Evolution of Structure and Properties of SBS-Modified Asphalt during Aging Process

To explore the performance evolution mechanism of SBS-modified bitumen (SMB) during construction and service, the chemical structure, molecular weight and properties of styrene–butadiene–styrene triblock copolymer (SBS) and SMB under multiple aging levels were assessed via Fourier transform infrared spectroscopy (FTIR), gel permeation chromatography (GPC) and a dynamic shear rheometer (DSR). The results indicate that the polybutadiene segments in SBS are susceptible to oxidative degradation, and the molecular weight of SBS decreases rapidly during the aging process. The complex modulus and temperature sensitivity of SMB show relatively small changes during the early aging stage, which is mainly attributed to the impact of SBS oxidative degradation. While its temperature sensitivity decreases sharply after double PAV aging, it means the influence of asphalt aging on its performance is dominant. And there is a significant difference in the effect of aging on the creep recovery behavior of SMB under high and low shear stresses. The percentage recovery (R) of SMB decreases and then increases under low shear stress as aging progresses. While the value R of SMB increases gradually under high shear stress with the extension of aging. Meanwhile, the viscoelastic properties of SMB have gradually transformed to those of aged matrix asphalt after serious aging, which is also confirmed by the gradual destruction and degradation of the SBS cross-linked network in the binder from a fluorescence micrograph. This research will help to understand the performance failure mechanism of SMB during service, providing a theoretical reference for the selection of maintenance and renovation opportunities during the service process of SBS-modified asphalt pavement, as well as the avenue to achieve high-performance recycling.

Impact of Microplastic on Freshwater Sediment Biogeochemistry and Microbial Communities Is Polymer Specific

Plastic debris is a growing threat in freshwater ecosystems and transport models predict that many plastics will sink to the benthos. Among the most common plastics found in the Laurentian Great Lakes sediments are polyethylene terephthalate (especially fibers; PET), polyvinylchloride (particles; PVC), and styrene-butadiene rubber resulting from tire wear (“crumb rubber”; SBR). These materials vary substantially in physical and chemical properties, and their impacts on benthic biogeochemistry and microbial community structure and function are largely unknown. We used a microcosm approach to evaluate the impact of these three plastics on benthic-pelagic coupling, sediment properties, and sediment microbial community structure and function using sediments from Irondequoit Bay, a major embayment of Lake Ontario in Rochester, New York, USA. Benthic metabolism and nitrogen and phosphorous cycling were all uniquely impacted by the different polymers. PET fibers and PVC particles demonstrated the most unique effects, with decreased ecosystem metabolism in sediments containing PET and greater nutrient uptake in sediments with PVC. Microbial diversity was reduced in all treatments containing plastic, but SBR had the most substantial impact on microbial community function, increasing the relative importance of metabolic pathways such as hydrocarbon degradation and sulfur metabolism. Our results suggest that individual polymers have unique impacts on the benthos, with divergent implications for ecosystem function. This provides deeper insight into the myriad ways plastic pollution may impact aquatic ecosystems and will help to inform risk assessment and policy interventions by highlighting which materials pose the greatest risk.

Swelling of rubbers of different chemical natures in supercritical carbon dioxide

Objectives. To investigate the swelling of the main types of rubbers used in the rubber industry in carbon dioxide in a supercritical state (SC-CO2), in order to assess the possibility of obtaining elastomeric materials with porous structures using fluid technology, based on them.Methods. The process of swelling of rubbers in SC-CO2 and subsequent foaming was carried out according to a specially developed technique using the original installation. This is a high-pressure apparatus with transparent windows, allowing for the use of an optical technique to directly measure the geometric dimensions of samples during swelling and foaming using a digital video camera. The study of the porous structure of foamed rubbers was carried out using scanning electron microscopy.Results. The study established experimental curves of the swelling kinetics in SC-CO2 of isoprene, butadiene, styrene butadiene, ethylene propylene, chloroprene, ethylene acrylate, siloxane, and organofluorine rubbers. The influence of temperature and pressure on the rate and equilibrium degree of swelling was studied. The diffusion coefficients of SC-CO2 in rubbers of various chemical natures were also determined.Conclusions. It was shown that the equilibrium swelling degree of rubbers in SC-CO2 depends on the chemical nature of rubbers. It does not correlate with the value of their solubility parameters, changes directly proportional to the diffusion coefficient and increases with increasing temperature and pressure. It was found that irrespective of the degree of swelling in SC-CO2, all the rubbers studied are intensively foamed at a sharp pressure drop. The size of the pores formed is tens of microns: significantly smaller than the size of pores formed when chemical pore formers are used.

Effect of different tool pin geometries on force, torque, microstructure and mechanical properties of friction stir welded acrylonitrile butadiene styrene and polycarbonate joints

Effect of different tool pin geometries on force, torque, microstructure and mechanical properties of friction stir welded acrylonitrile butadiene styrene and polycarbonate joints

Effect of fused deposition modeling process parameter in influence of mechanical property of acrylonitrile butadiene styrene polymer

The objective of this study is to investigate how the mechanical properties of components produced using acrylonitrile butadiene styrene (ABS) on a Creality Ender-3 3D printer are affected by various fused deposition modeling (FDM) printing parameters. The impact of various factors, including infill density, printing speed, platform temperature, extruder temperature, and so on, was assessed in terms of their influence on the ultimate tensile strength, yield strength, and elastic modulus of the manufactured components. The impact of each parameter was assessed using a Multi-criteria decision-making (MCDM) methodology. Finally, the second set of parameters, including a 35% infill thickness, 0.25 mm layer level, 40 mm/s printing speed, 75 °C platform temperature, 210 °C extruder temperature, and 75 mm/s travel speed, was discovered to be the most suitable for ABS filament used to make impellers.

Study on the diffusion behaviour of styrene-butadiene rubber modifier and asphalt components based on molecular dynamics simulation

To reveal the mechanism of interaction between styrene−butadiene rubber (SBR) modifier and asphalt components, the molecular dynamics (MD) method was used to study the diffusion behaviour at different temperatures. The diffusion behaviour was discussed using radial distribution function (RDF), mean square displacement (MSD), and relative concentration (RC). Interaction energy was used to verify the accuracy of the simulations. The simulated results indicate that the order of the four asphalt components prone to aggregation with SBR is as follows: saturated >aromatics >asphaltene >resins. The interaction between SBR modifier and asphalt components affects the diffusion of asphalt components. At 160°C, the distribution of components is the most uniform. When the temperature is too low or too high, the components dissociate from each other. The results of interaction energy are consistent with the conclusion. This study reveals the mechanism of component interaction of SBR modified asphalt.

Raw and Pre-Treated Styrene Butadiene Rubber (SBR) Dust as a Partial Replacement for Natural Sand in Mortars.

The circular economy (CE) is widely known for its emphasis on reducing waste and maximizing the use of resources by reusing, recycling, and repurposing materials to create a sustainable and efficient system. The CE is based on 3R-reuse, reduce, and recycle. The aim of this article is to use styrene butadiene rubber dust (SBR) in building material, constituting secondary waste in the production of SBR, which is currently disposed of as landfill. SBR is partly intended to replace the natural raw material sand. The purpose of the final material is to use it for its light weight, insulating properties, or ability to absorb vibrations and sounds. Various shares of SBR dust in mortars were tested. Some of the mortars used SBR thermal pre-treatment at temperatures of 200, 275, and 350 °C. The strength and SEM results are presented. The best pre-treatment for SBR dust is thermal treatment at 275 °C. The maximum usage of rubber dust with thermal treatment is 60% as a sand substitute. The novel finding of this study is the possibility to use more than 30% rubber dust (as a substitute for sand) thanks to pre-treatment, whereby 30% is a common maximum ratio in mortars.

Flexible MXene-based Janus film with superior heat dissipation capability for ultra-efficient electromagnetic interference shielding and Joule heating

The incorporation of polymers into MXene-based functional materials has been proven to be an effective strategy for improving their flexibility and mechanical properties. However, insulating polymers inevitably sacrifice the conductivity of MXene, resulting in a deterioration of electromagnetic interference (EMI) shielding performance. In this work, inspired by Janus structure, an asymmetric flexible film composed of the carboxylated styrene-butadiene rubber (XSBR) with magnetic boron nitride nanosheets (mBNNS) layer and the MXene layer is developed through a casting plus spraying approach. The resulting mBNNS/XSBR@MXene (BXM) Janus film demonstrates the characteristic of “one side insulation, one side conductivity”, with the conductivity of 2746 S cm−1 on the MXene side and surface resistivity of 4.9 × 1013 Ω on the mBNNS/XSBR side. Profit from the designed Janus architecture, the EMI shielding effectiveness and in-plane thermal conductivity of the BXM Janus film reach 74.55 dB and 8.45 W m−1 K−1 when the total mass fraction of mBNNS and MXene is 50 wt%, which is 148 % and 43.46 % higher than that of the BXM blend film without Janus structure. Moreover, the BXM Janus film exhibits low applied voltage (∼3.0 V) driven Joule heating performance with a response time of less than 10 s, a saturation temperature of 133.7 °C, and long-term steady reliability. Meanwhile, the BXM Janus film possesses good mechanical properties and excellent EMI shielding stability. Therefore, this work provides an effective strategy to fabricate flexible MXene-based multifunctional film for EMI shielding, heat dissipation, and thermal management applications.

The Influence of Graphite Filler on the Viscoelastic and Mechanical Characteristics of PC/ABS Hybrid Composite for Automotive Applications

This work aims to enhance the viscoelastic and mechanical properties of the neat Polycarbonate/Acrylonitrile Butadiene Styrene (PC/ABS) blend by incorporating graphite filler. Thermoplastic composites were prepared with PC/ABS as the matrix and graphite powder as fillers of 3, 6, and 9 wt% by injection molding. The influence of graphite particulate on the mechanical properties of PC/ABS/graphite composite was studied through tensile strength, tensile modulus, percentage elongation, impact strength, flexural strength, and modulus. The results show a 20% improvement in the tensile and flexural modulus of the PC/ABS/graphite composite compared to the neat PC/ABS blend. However, the tensile strength and percentage elongation were reduced by 11.64% and 29.63%, respectively. The storage modulus with 9 wt% of graphite in the PC/ABS blend has the highest modulus over the entire temperature range compared to the neat PC/ABS blend. The addition of graphite filler to the PC/ABS blend increased the tensile, flexural, and storage modulus, even though some mechanical attributes were compromised. The viscoelastic, mechanical, and thermal properties were enhanced by adding graphite as a filler to help plastic product designers design plastic products for automobile applications.

Impact of composite and aluminium face sheets on the properties of the 3D-printed cores under quasi-static three-point bending

3D printers have been the focus of many researchers in recent years. Many thin-walled structures can be produced using 3D printers. One of the thin wall structures that can be made with 3D printers is the core of sandwich panels. In this research, cores with rectangular cross section have been made using Acrylonitrile Butadiene Styrene (ABS) and Polylactic Acid (PLA) filaments. These cores were reinforced using aluminum and composite face sheets and subjected to a three-point bending test. Glass fibers with a density of 200 g/m2 were used to make composite shells. The results showed that the addition of aluminum and composite face sheets, although increasing the flexural strength, greatly reduces the flexibility of the core.

A novel lotus-seedpod shaped separation membrane with efficient oil harvesting function for oil/water system

Facing the energy crisis and environmental problems, the technologies of harvesting oil from offshore oil spills are attracting worldwide attention. In the current study, a novel biomimetic acrylonitrile butadiene styrene (ABS) @ polyvinylidene fluoride (PVDF) -g- polyvinylpyrrolidone methacrylic acid (PMAA) membrane was constructed by the combination of three-dimensional (3D) printing and gamma-ray irradiation strategies. The prepared ABS@ PVDF-g-PMAA membrane presented a “lotus seedpod” shape. The water contact angle (WCA) of the membrane surface was decreased to 62.3°, which indicated hydrophilicity. The experimental data showed that the membrane displayed a flux of 22,413 L·m−2·h−1 and a harvesting efficiency of over 99 % from the oil/water mixture, which exceeded the previous literature. Moreover, the 10 cycles filtration tests verified the stability and antifouling ability of the membrane. Meanwhile, the membrane occupied a harvesting rate of 98.1 % and a flux of 9561 L·m−2·h−1 bar−1 for the oil/water emulsion system, exhibiting excellent filtration and anti-fouling performance after 5 cycles of filtration tests. This study not only supplied a novel biomimetic separation membrane but also pointed out a potential solution for offshore oil spills.

Influence of the cover plate thickness on the ballistic penetration of re-entrant auxetic structures

This study investigated how mild steel cover plates of various thicknesses affected the collapse of re-entrant auxetic structures under penetration at 500 m/s by ø16 mm spherical projectiles. A combination of experimental and numerical methods was used to capture this effect with auxetic structures made from 3D printed titanium alloy (Ti6Al4V) and ABS plastic (acrylonitrile butadiene styrene), and wire cut 304 stainless steel (SS304). Experimentally, structures were tested with a 2.90 mm cover plate and without the cover plate. Numerically, the effect of the cover plate thickness on the auxetic response of the structure was tested with 0.95 mm, 1.50 mm, and 2.90 mm cover plates (as well as no cover plate). The auxetic densification was found to be greatest under the thickest cover. Material characterisation tests were conducted to develop strength and failure models for the mild steel cover and back plates in this study, which produced simulated correlation to the ballistic experiments. Although the simulated auxetic effect generally increased with cover plate thickness, similar to the experiments, the structure material significantly affected the range of this dependence. For the ductile SS304 structures, a thin (0.95 mm) cover plate showed a small improvement in the auxetic response, with a marked improvement with a 1.50 mm cover plate. Whereas the Ti6Al4V structures showed a steady improvement in auxetic densification as the cover plate thickness was increased. Overall densification of the ABS structures was significantly improved by adding cover plates, however collapse was delayed compared to the other materials. These findings therefore indicate that the thickness of cover plates in auxetic sandwiches can be specifically engineered to maximise auxetic effect while considering the ranges of this dependence with different auxetic materials.

Impact of fiber coating with hydrophobic nanoparticles polymer on the physicomechanical properties of Pisum sativum L. fibers/ styrene butadiene rubber ecofriendly composites

Hydrophobic nanoparticle copolymers of vinyl acetate and different ratios of veova10 were used to coat Pisum sativum L. fibers (PSF). The impact of coating process on the reinforcement efficiency of PSF of styrene butadiene rubber (SBR) was investigated. The morphology study, indicated that, the coating with hydrophobic nanoparticle copolymers improved the interfacial adhesion between the PSF and SBR. The tensile strength (TS) of the composites containing coated fibers recorded the highest tensile properties, the lowest Mullins effect and the highest resistance to water absorption. The coating process improved the TS of PSF/SBR composite up to 35.3% after incorporation of 10 phr of coated PSF. The PSF/SBR composite containing 20 phr of coated fibers recorded water uptake of 14.18% compared to 23.24% for composites containing uncoated fibers. The PSF/SBR composites exhibited more biodegradation rate than that of neat SBR. The results indicated that the PSF coated with the prepared hydrophobic polymers had a beneficial impact on the physicomechanical properties of the PSF/SBR composites.

Real-Time Exposure to 3D-Printing Emissions Elicits Metabolic and Pro-Inflammatory Responses in Human Airway Epithelial Cells.

Three-dimensional (3D) printer usage in household and school settings has raised health concerns regarding chemical and particle emission exposures during operation. Although the composition of 3D printer emissions varies depending on printer settings and materials, little is known about the impact that emissions from different filament types may have on respiratory health and underlying cellular mechanisms. In this study, we used an in vitro exposure chamber system to deliver emissions from two popular 3D-printing filament types, acrylonitrile butadiene styrene (ABS) and polylactic acid (PLA), directly to human small airway epithelial cells (SAEC) cultured in an air-liquid interface during 3D printer operation. Using a scanning mobility particle sizer (SMPS) and an optical particle sizer (OPS), we monitored 3D printer particulate matter (PM) emissions in terms of their particle size distribution, concentrations, and calculated deposited doses. Elemental composition of ABS and PLA emissions was assessed using scanning electron microscopy coupled with energy dispersive X-ray spectroscopy (SEM-EDX). Finally, we compared the effects of emission exposure on cell viability, inflammation, and metabolism in SAEC. Our results reveal that, although ABS filaments emitted a higher total concentration of particles and PLA filaments emitted a higher concentration of smaller particles, SAEC were exposed to similar deposited doses of particles for each filament type. Conversely, ABS and PLA emissions had distinct elemental compositions, which were likely responsible for differential effects on SAEC viability, oxidative stress, release of inflammatory mediators, and changes in cellular metabolism. Specifically, while ABS- and PLA-emitted particles both reduced cellular viability and total glutathione levels in SAEC, ABS emissions had a significantly greater effect on glutathione relative to PLA emissions. Additionally, pro-inflammatory cytokines including IL-1β, MMP-9, and RANTES were significantly increased due to ABS emissions exposure. While IL-6 and IL-8 were stimulated in both exposure scenarios, VEGF was exclusively increased due to PLA emissions exposures. Notably, ABS emissions induced metabolic perturbation on amino acids and energy metabolism, as well as redox-regulated pathways including arginine, methionine, cysteine, and vitamin B3 metabolism, whereas PLA emissions exposures caused fatty acid and carnitine dysregulation. Taken together, these results advance our mechanistic understanding of 3D-printer-emissions-induced respiratory toxicity and highlight the role that filament emission properties may play in mediating different respiratory outcomes.

Construction of Highly Active Pd–Ti3+ Sites in Defective Pd/TiO2 Catalysts for Efficient Hydrogenation of Styrene–Butadiene–Styrene

Construction of Highly Active Pd–Ti³⁺ Sites in Defective Pd/TiO₂ Catalysts for Efficient Hydrogenation of Styrene–Butadiene–Styrene

Enhancing mechanical properties and surface quality of FDM-printed ABS: A comprehensive study on cold acetone vapor treatment

The development of additive manufacturing (AM) technologies has significantly advanced fabrication capabilities, yet achieving optimal surface quality and mechanical properties in end-use products is challenging. The primary objective of this study is to improve specific characteristics of 3D-printed components by employing a chemical post-processing technique including acetone. This technique is specifically applied to acrylonitrile butadiene styrene (ABS) material, utilizing a customized mechanical cold-vapor system. A complete investigation was undertaken to assess the effects of treatment on many factors, such as temperature, solvent volume, and exposure duration, on the tensile strength, physical dimensions, and mass of the ABS samples. Acetone post-processing has notably improved tensile strength, influenced by treatment duration and temperature and has led to dimensional changes such as a slight length reduction and increases in width and thickness. Furthermore, the mass of the samples exhibited variability upon acetone treatment, which was shown to be dependent on both the ambient temperature and the duration of solvent exposure. The tensile strength was assessed under various conditions, showing a significant enhancement at higher temperatures and longer exposure times. These results, demonstrating smoother surfaces and a tensile strength increase of up to 20% at 65 °C, underscore the efficacy of our techniques in modifying the mechanical and physical properties of 3D-printed ABS components. This innovative approach provides valuable insights into the relationship between post-processing conditions and ABS properties, enriching the body of knowledge in AM technology.

Numerical simulation and experimental testing for static failure prediction in additively manufactured below-knee prosthetic sockets.

The socket of a transtibial prosthesis is a structural part customized to a patient's amputated residual lower limb. The free-form geometry of the socket can be suitable for additive manufacturing (AM) to save time and cost. However, the mechanical fracture of additively manufactured lower limb prostheses is not yet fully understood. A novel experimental method and numerical approach by finite element method (FEM) to test the strength and fracture behavior of a lower limb prosthetic socket of acrylonitrile butadiene styrene (ABS), reverse-engineered using computer-aided design (CAD) from the actual amputee's residual limb and manufactured using fused filament fabrication (FFF) are proposed in the present work. The mechanical behavior, von Mises stress distribution, and the damage status of layered AM sockets of different thicknesses were simulated by FEM using Hashin's transversely isotropic mechanical damage model, initially developed for composite materials. The experimental work showed that the fracture failure initiated at the corner of the lobe in the 4 mm thickness socket at a failure load of 918.5 N. The FEM results predicted this failure load to be 896.6 N, with only a 2.45% error as compared to the experiment. The failure loads predicted by FEM in the sockets with thicknesses of 3, 5, and 6 mm were 618.1, 1008.6, and 1105.2 N, respectively. The present work provides a dependable method for testing a below-knee prosthetic socket against static failure and arriving at a factor-of-safety (FoS) based socket thickness selection for any amputee.

Thermal pyrolysis of a real plastic sample from small WEEE and characterization of the produced oil in view of fuel or feedstock uses

The possibilities of valorizing by pyrolysis a plastic fraction from small waste from electrical and electronic equipment (WEEE-R4) rejected by a material recovery facility have been assessed. The characterization revealed that WEEE-R4 was mainly composed of acrylonitrile–butadiene–styrene (ABS) and blends of polycarbonate (PC)-ABS (75 and 25 wt%, respectively) and had good physicochemical properties as feed for pyrolysis processes: high values for volatile matter (95 wt%) and low heating value (LHV, 35 MJ/kg) and low ash and moisture content (2.5 and 0.33 wt%, respectively). On the contrary, the high content of heteroatoms, in particular Br from brominated flame retardants, arose as source of concern. Thermal analysis coupled with evolved gas Fourier transform Infrared (FTIR) spectroscopy showed that WEEE-R4 degraded in two steps in the range 310–460 °C and mainly to the monoaromatic compounds phenol and styrene. Thermal pyrolysis at 400 °C was carried out in a bench-scale reactor and the yields of the products were 18 wt% solids, 58 wt% light oil, 16 wt% tar and 8 wt% gas. The gaseous fraction was composed mainly of CO2 (60 wt%), originating from the thermal degradation of PC. After removing CO2, the gas had a good LHV (32.5 MJ/kg) such to contribute for the 66 % to the energy required for the pyrolysis process of WEEE-R4. The properties of the light oil were evaluated by means of the same standard tests used for commercial fuels or crude oils. The results were interesting but far from the more refined gasoline and diesel oil, with the concentration of nitrogen and bromine even higher than the typical composition of petroleum. Nevertheless, this study shows that pyrolysis followed by a refining treatment such as, distillation is capable of producing monoaromatic hydrocarbon in significant amount (>30 wt%).

Characterization and Comparative Analysis of Mechanical Parameters of FDM- and SLA-Printed ABS Materials

This research paper provides an in-depth examination of the mechanical characteristics of 3D-printed specimens made from acrylonitrile butadiene styrene (ABS) and resins akin to ABS, with a focus on two widely used 3D printing methodologies: fused deposition modeling (FDM) and stereolithography (SLA). The study investigates how variations in 3D printing technology and infill density impact mechanical parameters such as Young’s modulus, tensile strength, strain, nominal strain at break, maximum displacement, and maximum force at break. Tensile testing was conducted to assess these critical parameters. The results indicate distinct differences in mechanical performance between FDM- and SLA-printed specimens, with SLA consistently showing superior mechanical parameters, especially in terms of tensile strength, displacement, and Young’s modulus. SLA-printed specimens at 30% infill density exhibited a 38.11% increase in average tensile strength compared to FDM counterparts and at 100% infill density, a 39.57% increase was observed. The average maximum displacement for SLA specimens at 30% infill density showed a 14.96% increase and at 100% infill density, a 30.32% increase was observed compared to FDM specimens. Additionally, the average Young’s modulus for SLA specimens at 30% infill density increased by 17.89% and at 100% infill density, a 13.48% increase was observed, highlighting the superior mechanical properties of SLA-printed ABS-like resin materials. In tensile testing, FDM-printed specimens with 30% infill density showed an average strain of 2.16% and at 100% infill density, a slightly higher deformation of 3.1% was recorded. Conversely, SLA-printed specimens at 30% infill density exhibited a strain of 2.24% and at 100% infill density, a higher strain value of 4.15% was observed. The comparison suggests that increasing the infill density in FDM does not significantly improve deformation resistance, while in SLA, it leads to a substantial increase in deformation, raising questions about the practicality of higher infill densities. The testing data underscore the impact of infill density on the average nominal strain at break, revealing improved performance in FDM and significant strain endurance in SLA. The study concludes that SLA technology offers clear advantages, making it a promising option for producing ABS and ABS-like resin materials with enhanced mechanical properties.

Correlation between the part quality, strength and surface roughness of material extrusion process

PurposeThe purpose of this study was to develop a correlation between the properties of acrylonitrile butadiene styrene parts 3D printed by material extrusion (MEX) process.Design/methodology/approachThe two MEX parameters and their values have been selected by design of experiment method. Three properties of MEX parts, i.e. strength (tensile and three-point bending), surface roughness and the dimensional accuracy, are studied at different build speeds (35 mm/s, 45 mm/s and 55 mm/s) and the layer heights (0.06 mm, 0.10 mm and 0.15 mm).FindingsThe results show that tensile strength and three-point bending strength both increase with the decrease in build speed and the layer height. The artifact selected for dimensional accuracy test shows higher accuracy of the features when 3D printed with 0.06 mm layer height at 35 mm/s build speed as compared to those of higher layer heights and build speeds. The optical images of the 3D-printed specimen reveal that lower build speed and the layer height promote higher inter-layer diffusion that has the effect of strong bonding between the layers and, as a result, higher strength of the specimen. The surface roughness values also have direct relation with the build speed and the layer height.Originality/valueThe whole experiments demonstrate that the part quality, surface roughness and the mechanical strength are correlated and depend on the build speed and the layer height.