Benzoxazine resins are widely used as matrix resins of composites in the aerospace industry. For example, auxiliary power units and center bodies of an aircraft are usually made by polybenzoxazine composites, and these parts should be replaced periodically for aviation safety. So, resins used in this field would better be strong and economically maintainable. However, traditional polybenzoxazines, which are formed by irreversible crosslinked networks, show brittle and undegradable. These two disadvantages may not only cause component malfunction but also huge maintenance costs. Considering these two points above, we developed a new kind of resin by employing an interpenetrating polymer network (IPN) structure into polybenzoxazine. A series of IPNs were prepared using 3-phenyl-3,4-dihydro-2H-benzo[e][1,3]oxazine-6-carbaldehyde (HB) and poly-(hexahydrotriazine) (PHT), by thermal polymerization. Various proportions of these two monomers were studied and their mechanical, thermal, and degrade properties were characterized. Fourier transform infrared spectrometer (FTIR) proves that intermolecular H-bonds (OH⋯O) exist between PHB and PHT, which facilitate the formation of homogeneous phase in IPNs. Tension test results show that mechanical properties especially the toughness of these IPNs increase sharply. The minimums of tensile strength and breaking elongation we acquired are 94.29 MPa and 5.63%, respectively, which exhibit 180% and 250% higher than those of pure PHT. In addition, we find that when the molar ratio of PHB/PHT is 2.4, tensile strength of the polymer (PHB/PHT-2.4) exhibits a highest value of 122.75 Mpa, and breaking elongation reaches 9.60%. At the same time, it shows the highest glass transition temperature (Tg) of 211 °C by dynamic thermo-mechanical analysis (DMA), compared with PHT and IPNs of the other proportions. Additionally, PHB/PHT IPNs exhibit a good solution degradability, when immersed for 36 h in a mixed solution, which was prepared by hydrochloric acid/tetrahydrofuran (1:4) mixed solvent. IPNs prepared by PHB/PHT could be totally broken in the solution above, except for PHB/PHT-4.8.
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