Stretchable Liquid Metal Research Articles

Hierarchical Tactile Sensation Integration from Prosthetic Fingertips Enables Multi-Texture Surface Recognition.

Multifunctional flexible tactile sensors could be useful to improve the control of prosthetic hands. To that end, highly stretchable liquid metal tactile sensors (LMS) were designed, manufactured via photolithography, and incorporated into the fingertips of a prosthetic hand. Three novel contributions were made with the LMS. First, individual fingertips were used to distinguish between different speeds of sliding contact with different surfaces. Second, differences in surface textures were reliably detected during sliding contact. Third, the capacity for hierarchical tactile sensor integration was demonstrated by using four LMS signals simultaneously to distinguish between ten complex multi-textured surfaces. Four different machine learning algorithms were compared for their successful classification capabilities: K-nearest neighbor (KNN), support vector machine (SVM), random forest (RF), and neural network (NN). The time-frequency features of the LMSs were extracted to train and test the machine learning algorithms. The NN generally performed the best at the speed and texture detection with a single finger and had a 99.2 ± 0.8% accuracy to distinguish between ten different multi-textured surfaces using four LMSs from four fingers simultaneously. The capability for hierarchical multi-finger tactile sensation integration could be useful to provide a higher level of intelligence for artificial hands.

Soft and Stretchable Liquid Metal Composites with Shape Memory and Healable Conductivity.

Shape memory composites are fascinating materials with the ability to preserve deformed shapes that recover when triggered by certain external stimuli. Although elastomers are not inherently shape memory materials, the inclusion of phase-change materials within the elastomer can impart shape memory properties. When this filler changes the phase from liquid to solid, the effective modulus of the polymer increases significantly, enabling stiffness tuning. Using gallium, a metal with a low melting point (29.8 °C), it is possible to create elastomeric materials with metallic conductivity and shape memory properties. This concept has been used previously in core-shell (gallium-elastomer) fibers and foams, but here, we show that it can also be implemented in elastomeric films containing microchannels. Such microchannels are appealing because it is possible to control the geometry of the filler and create metallically conductive circuits. Stretching the solidified metal fractures the fillers; however, they can heal by body heat to restore conductivity. Such conductive, shape memory sheets with healable conductivity may find applications in stretchable electronics and soft robotics.

Conductance-stable liquid metal sheath-core microfibers for stretchy smart fabrics and self-powered sensing.

Highly conductive and stretchy fibers are crucial components for smart fabrics and wearable electronics. However, most of the existing fiber conductors are strain sensitive with deteriorated conductance upon stretching, and thus, a compromised strategy via introducing merely geometric distortion of conductive path is often used for stable conductance. Here, we report a coaxial wet-spinning process for continuously fabricating intrinsically stretchable, highly conductive yet conductance-stable, liquid metal sheath-core microfibers. The microfiber can be stretched up to 1170%, and upon fully activating the conductive path, a very high conductivity of 4.35 × 104 S/m and resistance change of only 4% at 200% strain are realized, arising from both stretch-induced channel opening and stretching out of tortuous serpentine conductive path of the percolating liquid metal network. Moreover, the microfibers can be easily woven into an everyday glove or fabric, acting as excellent joule heaters, electrothermochromic displays, and self-powered wearable sensors to monitor human activities.

Printed Stretchable Liquid Metal Electrode Arrays for In Vivo Neural Recording.

The adoption of neural interfacing into neurological diagnosis is severely hampered by the complex, costly, and error-prone manufacturing methods, requiring new fabrication processes and materials for flexible neural interfacing. Here a strategy for fabricating highly stretchable neural electrode arrays based on screen printing of liquid metal conductors onto polydimethylsiloxane substrates is presented. The screen-printed electrode arrays show a resolution of 50µm, which is ideally applicable to neural interfaces. The integration of liquid metal-polymer conductor enables the neural electrode arrays to retain stable electrical properties and compliant mechanical performance under a significant (≈108%) strain. Taking advantage of its high biocompatibility, liquid metal electrode arrays exhibit excellent performance for neurite growth and long-term implantation. The stretchable electrode arrays can spontaneously conformally come in touch with the brain surface, and high-throughput electrocorticogram signals are recorded. Based on stretchable electrode arrays, real-time monitoring of epileptiform activities can be provided at different states of seizure. The method reported here offers a new fabrication strategy to manufacture stretchable neural electrodes, with additional potential utility in diagnostic brain-machine interfaces.

Liquid–metal-bridge∼island design: seamless integration of intrinsically stretchable liquid metal circuits and mechanically deformable structures for ultra-stretchable all-solid-state rechargeable Zn–air battery arrays

The demonstrated “liquid-metal-bridge∼island” architecture enables the fabrication of ultra-stretchable solid-state micro-Zn–air battery arrays with tunable open circuit voltage/peak power (1.35–5.24 V/38–145 mW), large elongation (400%), and excellent integration capability.

A Stretchable Liquid Metal Coaxial Phase Shifter

Presented is a stretchable liquid metal coaxial phase shifter constructed of a liquid metal center conductor, a liquid metal shield in the shape of a hollow cylinder, and a stretchable rubber-based polymer (Ecoflex™00-30) which encases and insulates the liquid metal. The design builds on and enhances previous research consisting of the same liquid metal phase shifter but with the shield consisting of five hand-woven liquid metal strands. By modifying the design of the shield to consist of a hollow cylinder rather than woven strands, TEM breakdown at high frequencies is decreased, and the phase shifter improves its transmission and reflection coefficients at higher frequencies. Prototype results show a transmission coefficient (S21) better than -1.8 dB and a reflection coefficient (S11) better than -10 dB with a 40 mm stretch (62%) and a frequency band of 1 GHz to 4 GHz.

Soft and stretchable liquid metal transmission lines as distributed probes of multimodal deformations

Mechanical sensing is a key functionality in soft electronics intended for applications in health monitoring, human–machine interactions and soft robotics. Current methods typically use intricate networks of sensors specific to one type of deformation and one point in space, which limits their sensing capabilities. An alternative approach to distributed sensing is electrical reflectometry, but it is challenging to build the necessary transmission lines out of soft materials. Here, we report the scalable fabrication of microstructured elastomeric fibres that integrate tens of liquid metal conductors and have the length and cross-sectional integrity necessary to successfully apply time-domain reflectometry. Our soft transmission lines allow the detection of the mode, magnitude and position of multiple simultaneous pressing and stretching events. Furthermore, as a result of the dynamically responsive conductors, the pressure sensitivity is improved by a factor of 200 compared to rigid line probes. By integrating a single soft transmission line with a single interface port into a larger fabric, our technique can be used to create an electronic textile that can decipher convoluted mechanical stimulation. A microstructured liquid metal fibre can be used as a soft transmission line probe for reflectometry, allowing electronic textiles to be created that can decipher convoluted mechanical stimulation.

Highly stretchable liquid metal/polyurethane sponge conductors with excellent electrical conductivity stability and good mechanical properties

An all-soft, highly stretchable liquid metal (LM) conductor with high electrical conductivity, excellent electrical conductivity stability under various mechanical deformations and good mechanical properties was achieved. The stretchable conductor was prepared by infiltrating Gallium-indium-tin (GIT) LM into porous polyurethane sponge (PUS) with large porosity and small pores using a vacuumizing method followed by encapsulation with Polydimethylsiloxane (PDMS) to prevent the leakage of GIT-LM and to improve the mechanical properties. The as-made PDMS/PUS/LM composite shows a high tensile strength (1.11 MPa), high elongation at break (419%), excellent electrical conductivity (104 S/cm) and electrical conductivity stability under various mechanical deformations. The normalized resistance is of highly repeatability in stretch-release and bend-release cycle experiments.

A Highly Stretchable Liquid Metal Polymer as Reversible Transitional Insulator and Conductor.

Materials with a temperature-controlled reversible electrical transition between insulator and conductor are attracting huge attention due to their promising applications in many fields. However, most of them are intrinsically rigid and require complicated fabrication processes. Here, a highly stretchable (680% strain) liquid metal polymer composite as a reversible transitional insulator and conductor (TIC), which is accompanied with huge resistivity changes (more than 4 × 109 times) reversibly through a tuning temperature in a few seconds is introduced. When frozen, the insulated TIC becomes conductive and recovers after warming. Both the phase change of the liquid metal droplets and the rigidity change of the polymer contribute directly to transition between insulator and conductor. A simplified model is established to predict the expansion and connection of liquid metal droplets. Along with high stretchability, straightforward fabrication methods, rapid triggering time, large switching ratio, good repeatability, the TIC offers tremendous possibilities for numerous applications, like stretchable switches, semiconductors, temperature sensors, and resistive random-access memory. Accordingly, a system that can display numbers and letters via converting alternative TIC temperature to a binary signal on a computer is conceived and demonstrated. The present discovery suggests a general strategy for fabricating and stimulating a stretchable transitional insulator and conductor based on liquid metal and allied polymers.

Stretchable liquid metal electromagnetic interference shielding coating materials with superior effectiveness

The GIN amalgam can easily decorate various substrates and provide sufficient shielding protect. Stretchable film decorated by GIN can satisfy military shielding requirements (>60 dB) even at strain up to 75%.

Automatic Resonance Frequency Retuning of Stretchable Liquid Metal Receive Coil for Magnetic Resonance Imaging.

Stretchable magnetic resonance (MR) receive coils show shifts in their resonance frequency when stretched. An in-field receiver measures the frequency response of a stretchable coil. The receiver and coil are designed to operate at 128 MHz for a 3T MR scanner. Based on the measured frequency response, we are able to detect the changes of the resonance frequency of the coil. We show a proportional-integral-derivative controller that tracks the changes in resonance frequency and retunes the stretchable coil. The settling time of the control loop is less than 3.8ms. The retuning system reduces the loss in signal-to-noise ratio of phantom images from 1.6 dB to 0.3 dB, when the coil is stretched by 40% and the coil is retuned to 128 MHz.

Mechanochromic Stretchable Electronics.

Soft and stretchable electronics are promising for a variety of applications such as wearable electronics, human-machine interfaces, and soft robotics. These devices, which are often encased in elastomeric materials, maintain or adjust their functionality during deformation, but can fail catastrophically if extended too far. Here, we report new functional composites in which stretchable electronic properties are coupled to molecular mechanochromic function, enabling at-a-glance visual cues that inform user control. These properties are realized by covalently incorporating a spiropyran mechanophore within poly(dimethylsiloxane) to indicate with a visible color change that a strain threshold has been reached. The resulting colorimetric elastomers can be molded and patterned so that, for example, the word "STOP" appears when a critical strain is reached, indicating to the user that further strain risks device failure. We also show that the strain at color onset can be controlled by layering silicones with different moduli into a composite. As a demonstration, we show how color onset can be tailored to indicate a when a specified frequency of a stretchable liquid metal antenna has been reached. The multiscale combination of mechanochromism and soft electronics offers a new avenue to empower user control of strain-dependent properties for future stretchable devices.

Strain-controlled diffraction of light from stretchable liquid metal micro-components

This paper elucidates and characterizes the origin of the spectrum of colors that appear on the surface of polydimethylsiloxane (PDMS) microchannels filled with liquid metal. The use of an oxygen plasma to seal the PDMS microchannels results in a thin oxide layer on the walls of the channels that buckles under compression to create diffractive corrugations. The liquid metal reflects the light from these corrugations. The thin layer of gallium oxide that forms on the metal improves the adhesion of the metal to the walls and thereby keeps it conformal with the corrugations during the buckling process. The conformal coating of metal makes the diffraction pattern more evident than if the metal was placed directly onto a pre-corrugated surface. This approach represents a simple method of fabricating soft diffractive elements with lithographically defined shapes that can be switched between a metallic and a colored state in response to compression; this feature may be used to sense compressive forces optically or for inherently aligned diffractive elements for optofluidics.