Mechanical Stress Research Articles

Resilience analysis of stress corrosion cracking in AISI 4340 steel under varying industrial electrochemical conditions

Stress Corrosion Cracking (SCC) presents a substantial challenge within industries where materials confront both mechanical stresses and corrosive environments. This work comprehensively examines SCC, incorporating the collection and analysis of a diverse dataset. The dataset encompasses pivotal parameters, including time to failure, corrosion rates, and electrochemical data. These parameters are meticulously garnered through Slow Strain Rate Testing on carefully prepared smooth, round tension specimens. The experiments are vigilantly overseen through a condition-based data acquisition and logging system, employing various Potentiostatic loads to mirror real-world electrochemical conditions. This research elucidates the intricate interplay between mechanical stresses, electrochemical processes, and corrosive conditions, rendering crucial insights for industries dependent on material integrity amidst formidable environmental challenges. Findings show that AISI 4340 Steel specimens exposed to a +400mV potential in NS4 solution exhibit an extended time to failure of approximately 7.4 days. Conversely, a −1200mV potential in NS4 accelerates the failure to around 5.24 days. In a 3.5wt% NaCl solution at 0mV, the time to failure is approximately 5.76 days. On the other hand, an applied potential of +400mV increases the failure time to approximately 6.16 days. And an applied potential of −1200mV accelerates the failure time to approximately 4.77 days. Specifically, the study reflects on structures submerged in water and those buried underground, represented by NS4 (Near Neutral Soil Simulating Solution) and 3.5w.t.% NaCl solutions, simulating real-world corrosive conditions. Through a deeper comprehension of SCC, industries can better anticipate and mitigate the risks associated with material failure in harsh environmental conditions, advancing the safeguarding of critical infrastructures.

Effect of artificially induced microcracks near the rock surface on granite fragmentation performance under heating treatment

Various novel assisted drilling technologies enhance rock fragmentation performance by introducing microcracks on the rock surface to weaken rock strength. However, the quantitative relationship between artificially induced microcracks and rock fragmentation characteristics is not clear. In this study, we induced artificial microcracks of varying degrees on the rock surface through one-dimensional heat conduction. With the aid of the fluorescent resin, we visualized the microcrack patterns and quantitatively assessed the artificially induced microcracks. Subsequently, we performed quasi-static indentation tests on granite samples containing microcracks to establish the quantitative relationship between microcracks and rock fragmentation performance. The results indicate that the release of crystal water within the temperature range of 200 °C–300 °C is the primary factor leading to a significant increase in microcracks. Load drop signals correlate with the propagation of microcracks, including the competitive interactions between mechanically induced microcracks and artificially induced microcracks. Artificially induced microcracks require a certain initial length to continue propagating under mechanical stress, and excessively short microcracks are detrimental to subsequent propagation. A higher density of microcracks implies a more complex microcrack network, facilitating the merging of cracks to form rock chips under smaller mechanical loads. The consistency between the length density and number density of microcracks in influencing the crater parameters reflects their equal importance in affecting rock fragmentation performance. These findings could help determine the extent of rock weakening by artificially induced microcracks and reveal the mechanisms of rock fracture behavior influenced by microcrack, holding significant implications for the optimization of the process parameters of various assisted rock drilling techniques.

Preparation of robust superhydrophobic stainless steel mesh for Oil-Water separation through Mn-Assisted control of one-step electrodeposited Zn growth

Removing oil spills from water presents a significant challenge in environmental remediation. Among various separation materials available, superhydrophobic materials have emerged as promising solutions, notable for their efficiency, cost-effectiveness, and eco-friendliness. The precise control of micro/nanostructure synthesis plays an essential role in creating superhydrophobic surfaces. Herein, the present study demonstrates controlled growth of well-defined hexagonal platelet-like micro/nanostructures of zinc crystals. This is achieved through deliberate manipulation of the electrodeposition crystal growth process, a facet frequently disregarded in previous studies. Notably, the present work, based on the distinctive properties of the Zn hexagonal close-packed structure (hcp), focuses on the effects of incorporating Mn and deposition parameters on the performance of Zn coatings. These findings offer valuable insights into selectively constructing Zn crystal planes for future electrodeposition endeavors. The resulting zinc/manganese stearate (SZM) coating on stainless steel mesh (SSM) shows remarkable water contact angles, reaching an impressive 163.1 ± 2.4°, in accordance with the Cassie-Baxter theory. This feature facilitates highly efficient oil–water separation. Coupled with size sieving of SSM, SZM coatings exhibit an oil–water separation efficiency of up to 99.86 % and a flux as high as 55.58 kL/m2h. Furthermore, the SZM coating exhibits long-lasting superhydrophobicity and exceptional corrosion resistance, even when subjected to challenging conditions such as high temperatures up to 200℃, pressure reaching 7 kg/cm2, or exposure to chemical and mechanical stresses. These enduring properties make SZM coatings suitable for constructing gravity-based and continuous oil–water separation systems, establishing them as a practical solution for diverse oil–water separation applications.

Ubiquitin C-terminal hydrolase L1 activation in periodontal ligament cells mediates orthodontic tooth movement via the MAPK signaling pathway

ABSTRACT Purpose Periodontal ligament cells (PDLCs) play a significant role in orthodontic force induced bone remodeling. However, the molecular mechanisms by which PDLCs respond to mechanical stimuli and influence osteoclastic activities remain unclear. This study aims to investigate the role of UCHL1, a key deubiquitinating enzyme involved in protein degradation and cellular responses, in force-treated PDLCs during orthodontic tooth movement (OTM). Materials and Methods In this study, we conducted in vivo and in vitro experiments using human PDLCs and a rat model of OTM. Mechanical stress was applied to PDLCs, and UCHL1 expression was analyzed through quantitative real-time polymerase chain reaction (qPCR), Western blot, and immunofluorescence staining. UCHL1 knockdown was achieved using siRNA, and its effects on osteoclast differentiation were assessed. The role of the MAPK/ERK pathway was investigated using the MEK-specific inhibitor U0126. An animal model of OTM was established, and the impact of UCHL1 inhibitor-LDN57444 on OTM and osteoclastic activity was evaluated through micro-CT analysis, histological staining, and immunohistochemistry. Results Mechanical force induced UCHL1 expression in PDLCs during OTM. UCHL1 knockdown downregulated the RANKL/OPG ratio in PDLCs, affecting osteoclast differentiation. LDN57444 inhibited OTM and osteoclastic activity. UCHL1 activation correlated with ERK1/2 phosphorylation in force-treated PDLCs. Conclusions Mechanical force mediated UCHL1 activation in PDLCs promotes osteoclast differentiation via the ERK1/2 signaling pathway during OTM.

Flexible memristors with low-operation voltage and high bending stability based on Cu2AgBiI6 perovskite

Cu2AgBiI6 films were prepared by a one-step spin coating method, and flexible memristors with an Ag/PMMA/Cu2AgBiI6/ITO structure were constructed. The devices showed a bipolar resistive switching behavior with low switching voltage, which is beneficial for reducing energy consumption. Furthermore, this study found that the device exhibits an endurance of about 900 cycles, a higher ON/OFF ratio of over 103, a long retention time (∼104 s), and high stabilities against mechanical stress. Remarkably, the present flexible memristor displayed extraordinary flexibility and stability, with no significant change for the resistive switching behavior even at various bending angles or after undergoing 900 bending cycles. This study establishes that the lead-free halide perovskite Cu2AgBiI6 can be used for the resistive random-access memory of flexible electronics.

Evaluation of impact toughness of glass-reinforced composite materials immersed in water

The mechanical and physical properties of glass fiber composite materials can be modified when immersed in water. This change in properties can result from internal instability of the material, interaction with the environment, mechanical stresses, or a combination of these effects. In this study fiber glass reinforced polyester resin plates have been manufactured by the contact molding method with 20% of reinforcement percentage. Prismatic specimens have been cut then notched to evaluate the impact toughness by applying the Charpy impact test. The Williams method based on the principle of linear elastic fracture mechanics was used to deduce the impact toughness of composite. These specimens have been immersed in water for 30 and 90 days to study absorption effect and diffusion on the impact behavior of this material. From the results, it is found that there is a direct correlation between water penetration in the glass-polyester composite and its impact toughness.

Investigating the Mechanism of Triboluminescence: Insights from Structural and Electrostatic Characterization of Copper Thiocyanate Complexes.

Triboluminescence is a phenomenon in which light is generated through mechanical stress; it has emerging applications in stress-sensing devices. Although the prevailing mechanistic model indicates that light emits from charge separation and recombination in fracture planes arising from polar structures, its application in designing triboluminescent materials remains limited owing to numerous exceptions. This study provides insights into the essential requirements for triboluminescence by investigating the structural and electrostatic properties of fractured crystals of copper thiocyanate complexes. The examined fracture plane indicated that charge pairs (which are essential for light emission) form when intermolecular interactions are disrupted during fracturing. On the basis of the nature of these charges, we successfully suppressed triboluminescence by inhibiting the formation of intermolecular interactions disrupted in the examined complexes. Furthermore, we induced its re-emergence by creating an alternative fracture plane through controlled manipulation of the molecular network. This demonstrative deactivation and reactivation of triboluminescence underscores the critical role of intermolecular disruption in generating charge pairs, a prerequisite for triboluminescence.

Mechanical stress, connective tissue growth factor, and intestinal fibrosis.

Mechanical stress, connective tissue growth factor, and intestinal fibrosis.

Tribological Performance of Soft Magnetic Composite Materials for Gas Turbine Applications

Abstract Soft magnetic composites (SMCs) have gained attention in the last years of their usage in more compact and powerful electromechanical systems. These materials are used to combine the application of metallic material to the capability of generating (without external supply) a magnetic field. Automotive and aerospace technologies push the applications of these original materials to even higher power and mechanical stress to reduce the number of components, the size, and, in turn, the weight of complex systems. Considering gas turbine application, SMCs were formerly developed for bearings, but in the last decades, the new era of gas turbine electrification (e.g., hybrid-electric fly) has determined the need for mechanical improvement of such materials. At the same time, the reliability of soft magnetic material has to be discovered to avoid failure and reduce the maintenance schedule. In the present work, tribological behaviors of SMCs were investigated by standard wear tests. Two different types of SMSc were prepared through the powder metallurgy technique. Tests were conducted by a tribometer using a ball-on-disk configuration in lubricated condition. The effect of oil temperature and applied load were investigated. In addition, an extensive post-mortem analysis was conducted on the worn surface to recognize the mechanisms responsible for the deterioration of the materials. The results showed the effects of the oil viscosity on the useful operating life of the SMCs. Removal mechanisms depend on the load conditions, and the proper selection of the oil characteristics and load was assessed.

Anti-Stress and Anti-ROS Effects of MnOx-Functionalized Thermosensitive Nanohydrogel Protect BMSCs for Intervertebral Disc Degeneration Repair.

Stem cell transplantation is proven to be a promising strategy for intervertebral disc degeneration (IDD) repair. However, replicative senescence of bone marrow-derived mesenchymal stem cells (BMSCs), shear damage during direct injection, mechanical stress, and the reactive oxygen species (ROS)-rich microenvironment in degenerative intervertebral discs (IVDs) cause significant cellular damage and limit the therapeutic efficacy. Here, an injectable manganese oxide (MnOx)-functionalized thermosensitive nanohydrogel is proposed for BMSC transplantation for IDD therapy. The MnOx-functionalized thermosensitive nanohydrogel not only successfully protects BMSCs from shear force and mechanical stress before and after injection, but also repairs the harsh high-ROS environment in degenerative IVDs, thus effectively increasing the viability of BMSCs and resident nucleus pulposus cells (NPCs). The MnOx-functionalized thermosensitive nanohydrogel provides mechanical protection for stem cells and helps to remove endogenous ROS, providing a promising stem cell delivery platform for the treatment of IDD.

Evaluation under loading detects medial meniscus extrusion in patients with reconstructed anterior cruciate ligament and restricted knee extension.

Some patients who undergo anterior cruciate ligament (ACL) reconstruction experience abnormal mechanical stress in the meniscus. Medial meniscal extrusion (MME) is reflected in the pathological condition of the meniscus, which expands owing to repetitive mechanical stress. Thus, the effect of the reconstructed ACL on increasing MME under weight-bearing conditions remains unclear. This study investigated the effect of ACL reconstruction on meniscal extrusion under non-weight-bearing and weight-bearing conditions. Seventeen patients who underwent unilateral ACL reconstruction (ACL group) and 20 age-matched healthy volunteers (control group) were enrolled. Ultrasonography was performed in the supine, standing, and walking positions in preoperative and postoperative ACL patients. MME during walking was evaluated based on the dynamic behavior of extrusion, and kinetic and kinematic data were synchronously obtained. Moreover, the ACL group underwent magnetic resonance imaging (MRI) evaluation at two points: preoperatively and 12months postoperatively, and the ultrasound findings were compared. MME in the supine position measured using both ultrasonography and MRI was not significantly different preoperatively and postoperatively in the ACL group. However, postoperative MME and dynamic behavior of extrusion under standing and walking conditions were significantly higher than those in the preoperative state (dynamic behavior: 0.9 ± 0.4mm preoperatively, 1.2 ± 0.4mm postoperatively). Moreover, the deficits in knee extension during walking persisted postoperatively and were significantly higher than those in the control group. MME in patients with ACL reconstruction including meniscus repair was different under mechanical stress compared to the non-weight bearing condition.

THE PROBLEMAIICS OF ENSURING THE RELIABILITY OF THE SIDE SURFACE OF THE PISTONS OF BOOSTED ICES

Prospective directions and trends in the development of special-purpose engines are analyzed. An increase in swept volume power density of engines leads to a critical raise in thermal and mechanical stress in the engine structural elements and to a corresponding reduction in its resource. Pistons are among the elements of boosted engines that are most prone to failure. Among the characteristic critical zones of the piston design, in which losses of parametric and physical reliability were observed, a separate critical zone on the loaded and unloaded side of the piston skirt near the piston pin bores is singled out. An analysis of publications was carried out and it was shown that the occurrence of the phenomenon of wear or seizures of the side surface of the piston skirt, which is observed for the boosted designs in the specified zone, is not explained exhaustively in the existing system of scientific views. Understanding the causes of the described phenomenon of loss of reliability is necessary for diagnosing and developing measures to prevent it at the design stage. The paper puts forward a hypothesis that explains the occurrence or non-occurrence of the loss of reliability in the process of deformation of the local zone of the side surface of the piston skirt during uneven expansion of the material in presence of creep and simultaneous stress relaxation with possible strengthening of the material by the property of creep limit. The possible cases of deformation of a certain local zone of the side surface of the piston in an elastic setting and in the presence of creep and stress relaxation processes are considered. It is shown that the process of creep deformation in the studied zone can end before the occurrence of reliability loss even for the materials that are unable to be strengthened by the property of creep limit or could be strengthened only insignificantly. The general ways of increasing the reliability of the side surface of the piston are outlined, related to ensuring the level of local stresses being below the creep limit, ensuring the completion of the creep process before the clearance reaches the critical values, as well as achieving strengthening of the material by the property of creep limit, for materials capable of it, before the occurrence of creep in operation.

A review on AI-driven environmental-assisted stress corrosion cracking properties of conventional and advanced manufactured alloys

Stress corrosion cracking (SCC) poses a significant challenge to the integrity and longevity of both conventional and advanced manufactured alloys, impacting critical industries such as aerospace, marine, and nuclear energy. This review explores the use of artificial intelligence (AI) to analyse and predict SCC properties. Traditional alloys such as steel, aluminium, and titanium, as well as advanced materials such as additive-manufactured and high-entropy alloys, exhibit unique SCC behaviours influenced by corrosive environments, mechanical stress, and temperature variations. AI techniques, including machine learning models, offer transformative approaches to understanding and mitigating SCC. Leveraging extensive datasets from experiments and field studies, AI can identify patterns and correlations that traditional methods might miss. Predictive modelling through supervised learning forecasts SCC initiation and propagation, aiding in material design and maintenance. Unsupervised and reinforcement learning enhances alloy composition and processing parameter optimisation for better SCC resistance. In conventional alloys, AI identifies specific SCC conditions, leading to improved protective measures. For advanced alloys, AI-driven insights tailor additive manufacturing processes and design high-entropy alloys with superior corrosion resistance. This review includes case studies demonstrating AI's effectiveness in predicting SCC across various alloy–environment combinations, highlighting successes and challenges. Despite hurdles such as data quality and integration, AI holds immense potential to revolutionise SCC research, enhancing understanding of SCC mechanisms and fostering innovations in alloy design and preventative maintenance.

Cell blebbing novel therapeutic possibilities to counter metastasis.

Cells constantly reshape there plasma membrane and cytoskeleton during physiological and pathological processes (Hagmann et al. in J Cell Biochem 73:488-499, 1999). Cell blebbing, the formation of bulges or protrusions on the cell membrane, is related to mechanical stress, changes in intracellular pressure, chemical signals, or genetic anomalies. These membrane bulges interfere with the force balance of actin filaments, microtubules, and intermediate filaments, the basic components of the cytoskeleton (Charras in J Microsc 231:466-478,2008). In the past, these blebs with circular structures were considered apoptotic markers (Blaser et al. in Dev Cell 11:613-627,2006). Cell blebbing activates phagocytes and promotes the rapid removal of intrinsic compartments. However, recent studies have revealed that blebbing is associated with dynamic cell reorganization and alters the movement of cells in-vivo and in-vitro (Charras and Paluch in Nat Rev Mol Cell Biol 9:730-736,2008). During tumor progression, blebbing promotes invasion of cancer cells into blood, and lymphatic vessels, facilitating tumor progression and metastasis (Weems et al. in Nature 615:517-525,2023). Blebbing is a dominant feature of tumor cells generally absent in normal cells. Restricting tumor blebbing reduces anoikis resistance (survival in suspension) (Weems et al. in Nature 615:517-525,2023). Hence, therapeutic intervention with targeting blebbing could be highly selective for proliferating pro-metastatic tumor cells, providing a novel therapeutic pathway for tumor metastasis with minimal side effects. Here, we review the association between cell blebbing and tumor cells, to uncover new research directions and strategies for metastatic cancer therapy. Finaly, we aim to identify the druggable targets of metastatic cancer in relation to cell blebbing.

Effect of α7 nAChR-autophagy axis of deciduous tooth pulp stem cells in regulating IL-1β in the process of physiological root resorption of deciduous teeth.

Physiological root resorption of deciduous teeth is a normal phenomenon occurring during the developmental stages of children. Previous research has indicated the pivotal role of the inflammatory microenvironment in this process, although the specific mechanisms remain unclear. This study is aimed at elucidating the involvement of the alpha7 nicotinic acetylcholine receptors (α7 nAChR)-autophagy axis in the regulation of the inflammatory microenvironment during physiological root resorption in deciduous teeth. Samples were collected from deciduous teeth at various stages of physiological root resorption, and deciduous dental pulp stem cells (DDPSCs) were isolated and cultured during the mid-phase of root resorption. The findings revealed a substantial infiltration of the pulp of deciduous teeth at the mid-phase of root resorption, characterized by elevated expression levels of α7 nAChR and IL-1β. Significantly increased IL-1β and α7 nAChR expressions were observed in DDPSCs during the mid-phase of root resorption, with α7 nAChR demonstrating a regulatory effect on IL-1β. Moreover, evidence suggested that mechanical stress may act as a trigger, regulating autophagy and IL-1 expression via α7 nAChR. In conclusion, mechanical stress was identified as a regulator of autophagy in DDPSCs through α7 nAChR, influencing the expression of IL-1β and contributing to the formation of the inflammatory microenvironment. This mechanism plays a crucial role in the physiological root resorption of deciduous teeth. KEY MESSAGES: The pulp of deciduous teeth at mid-phase of root resorption was heavily infiltrated with high expression of α7nAChR and IL-1β. α7 nAChR acts as an initiating factor to regulate IL-1β through autophagy in DDPSCs. Mechanical stress can regulate autophagy of DDPSCs through α7 nAChR and thus affect IL-1β expression and inflammatory microenvironment formation in physiological root resorption in deciduous teeth.

Integrating dynamic relaxation with inelastic deformation in metallic glasses: Theoretical insights and experimental validation

Metallic glasses (MGs), a metastable material far from equilibrium, exhibit intricate dynamic relaxation behaviors. The challenge lies in developing a model that accurately describes the dynamics and deformation mechanisms of MG. This paper introduces a model integrating dynamic relaxation with deformation behavior. Validation through dynamic mechanical analysis, stress relaxation, creep, and strain recovery tests confirm the existence of four deformation modes: elasticity, anelasticity from β relaxation, anelasticity from α relaxation at low temperatures, and viscoplasticity from α relaxation at high temperatures. The model captures all of these deformation modes. The dynamical mechanical spectrum and stress relaxation spectrum unveil dynamic features during glass to liquid transition, and a simple and effective experimental method was developed for identifying ultra-low-frequency dynamic relaxation. This work provides new perspectives on the study of relaxation dynamics in glassy states and establishes important connections between dynamic relaxation behavior and deformation mechanisms. These findings lay a theoretical and experimental foundation for the broad application of MGs.

Enhancing the mechanical performance of 3D-printed self-hardening calcium phosphate bone scaffolds: PLGA-based strategies

Over the last decade, 3D-printed porous calcium phosphates have emerged in the market for customized bone reconstruction. However, despite their excellent biological properties, the inherent brittleness is an obstacle that limits their clinical applications, as the scaffolds must withstand the surgical procedures and the mechanical stresses once implanted. Low-temperature self-hardening calcium phosphate inks offer unique possibilities to be reinforced with polymers, as they do not require high-temperature treatments. This study compares two routes for incorporating poly (lactic-co-glycolic acid) (PLGA) into 3D-printed calcium phosphate scaffolds: i) the use of a PLGA solution as a binder in an alpha-tricalcium phosphate self-hardening ink; ii) the infiltration of a PLGA solution into previously hardened 3D-printed calcium-deficient hydroxyapatite scaffolds. The influence of the added PLGA on the physical-chemical properties, mechanical performance and in vitro biological properties is assessed using a commercially available biomimetic calcium phosphate scaffold as a control. The addition of PLGA increases the plastic deformation capacity and the strength, both in compression and bending, and significantly improves the work of fracture of the scaffolds, up to an 8-fold in compression when PLGA is incorporated as a binder in the ink. Moreover, screwability tests demonstrate the enhanced fixability of the composite scaffolds in a knife-edge ridge indication with challenging fixation in the jaw. Importantly, the improvement of the mechanical properties by the addition of PLGA does not impair the good cytocompatibility of the material. Regarding the two routes studied, the PLGA incorporation in the ink is the best option in terms of overall improvement of the mechanical performance and osteogenic cell response.

Comprehensive Insight into the Failure Mechanisms, Modes, and Material Selection of Steam Turbine Blades

Addressing the critical issue of turbine blade failures, particularly in steam turbine systems, this comprehensive review delves into examining and analyzing various failure mechanisms associated with steam turbine blades. The discussion extends to the mode utilized in investigating these failures, with a specific focus on the crucial role of steam turbines in power generation. The review synthesizes various studies that have explored suitable blade materials for optimized performance and reduced failure risks. Findings reveal common failures such as thermal stress, mechanical stress, corrosion, erosion, fatigue, and creep in turbine blades and hubs. Consequently, the review serves as a valuable resource, providing insights into failure mechanisms and advocating for the implementation of suitable materials to enhance the reliability and performance of steam turbine blades.

Impact of Process Sequence and Device Architecture on Mechanical Stress and Electrical Properties of 3-D Nand Flash

Impact of Process Sequence and Device Architecture on Mechanical Stress and Electrical Properties of 3-D Nand Flash

Atomic-scale bonding strength and failure mechanisms of HfC/Ni/Ni3Al interfaces on low-index crystal planes: A combined HRTEM and first-principles study

The carbide/matrix interface in superalloys is susceptible to cracking under mechanical stress, yet the failure mechanisms require further investigation. The cohesive strength and stability of 32 interface models, including HfC(001)/Ni(001), HfC(011)/Ni(001), HfC(111)/Ni(001), HfC(001)/Ni3Al(011), and HfC(111)/Ni3Al(111) within the DZ125 superalloys, were investigated using first-principles calculations and experimental methods. The results indicate that the majority of interfaces demonstrate negative adhesion work (Wad), indicating instability. However, Bridge4 model in HfC(001)/Ni3Al(011) show higher Wad and lower interface energy, suggesting improved stability. The interfacial cohesion is attributable to strong Ni-C covalent bonds. But interfacial fracture toughness results reveal that the majority of models are more susceptible to fracture at the interface. Fracture morphology analysis from tensile tests at room temperature and endurance tests at 760 °C/725 MPa confirms that cracks primarily initiate at the carbide/matrix interface. This study suggests that introducing Ta atoms could improve interface strength, as Ta-rich carbides reduce interfacial energy while increasing elastic energy, resulting in the formation of skeletal structures. The relationship between Hf-rich and Ta-rich carbides and their respective morphology was investigated. The findings provide insights into the failure mechanisms of carbide/matrix interface and offer theoretical guidance for enhancing interface strength in superalloy applications.