To rigorously evaluate the health of a steel bridge subjected to vehicle-induced fatigue, both a detailed numerical model and effective fatigue analysis methods are needed. In this paper, the process for establishing the structural health monitoring (SHM)-oriented finite element (FE) model and assessing the vehicle-induced fatigue damage is presented for a large, specially shaped steel arch bridge. First, the bridge is meticulously modeled using multiple FEs to facilitate the exploration of the local structural behavior. Second, manual tuning and model updating are conducted according to the modal parameters measured at the bridge’s location. Since the numerical model comprises a large number of FEs, two surrogate-model-based methods are employed to update the model. Third, the established models are validated by using them to predict the structure’s mode shapes and the actual structural behavior for the case in which the whole bridge is subjected to static vehicle loads. Fourth, using the numerical model, a new fatigue analysis method based on the high-circle fatigue damage accumulation theory is employed to further analyze the vehicle-induced fatigue damage to the bridge. The results indicate that manual tuning and model updating are indispensable for SHM-oriented FE models with erroneous configurations, and one surrogate-model-based model updating method is effective. In addition, it is shown that the fatigue analysis method based on the high-circle fatigue damage accumulation theory is applicable to real-world engineering cases.
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