Silicon has much higher theoretical specific capacity than traditional graphite materials (3579 mAh g−1vs. Graphite: 372mAh g−1). However huge volumetric expansion (∼300%) of silicon seriously reduces its cyclic stability as anode in lithium-ion batteries. Though reduce the size of silicon based composites to nanoscale and tuning their porosity have been extensively studied, above strategies reduce the vibration density of the anode material unsurprisingly, which is not conducive to the advantage of high volumetric capacity anode. In this work, we design a unique graded silicon/carbon powder to maintain excellent energy storage performance at high vibration density. The composite of graded structure is constructed by first particles and second particles. The construction strategy is proved to be adoptable to achieve cost effective production of high performance silicon/carbon composite anode for development of advanced lithium-ion battery. Under the premise of industrial powder materials’ production technologies, a graded structure silicon/carbon composite with optimized synthetic condition shows high-reversible capacity of 827.4 mAh g−1 at 200 mAh g−1 (equal to 1464.5 Ah L−1) and it capacity remains at 715.0 mAh g−1 after 800 cycles, with a capacity retention rate of 86.37%, which shows high cycle life.
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