Solid Solution Hardening Research Articles

A new design method for Ti-VMoCrFeAl titanium alloys with superb strength

This study developed a new design method for Ti-VMoCrFeAl titanium alloys. Based on the selection of multiple elements, compositions of a series of Ti-VMoCrFeAl titanium alloys were calculated under the VEC constraint, and the VEC range of α+β binary phases at different temperature was predicted as a design reference. The present design method exhibited a promising accuracy. Two alloys were prepared, and the precipitation strengthening was experimentally investigated and discussed. The results showed that the yield strength of the aged alloys mainly depends on interface hardening and solid-solution hardening of α and β phases with a certain volume fraction. With the increment of VEC, the solid-solution hardening effect increases due to the increase of the multiple β-type elements in both the phases, and the interface strengthening effect decreases due to the reduction of the fraction and the increase of size of the α phase. The alloy with VEC of 4.21 can obtain superb tensile yield strength of 1495 MPa with 6.7 % elongation after aging at 500 °C for 12 h, superior to most of existing alloys.

Evolution of Properties of High-Strength and High-Mg-Content CuMg Alloys After Being Subjected to Single Operation 50% Deformation in Hot and Cold Upsetting Tests.

Since most hot and cold metal-forming processes originate from various casting processes, it is important to test their susceptibility to the deformation of new materials. Cast rods of CuMg alloys with a Mg content of 2, 2.4, 2.8, 3, 3.2, 3.6, and 4 wt.% were obtained in the continuous casting process with pure copper as a reference material in order to obtain information on the material's ability to withstand 50% deformation. The materials in the as-cast state were subjected to solutioning, cold drawing, and recrystallization. After each process, samples were taken and subjected to upsetting tests with 50% deformation applied in a single operation. Additionally, materials in the as-cast state were subjected to upsetting tests at 700 °C. The hardness and electrical conductivity of each sample were analyzed. Selected samples were subjected to microstructural analysis. The obtained results show an increase in hardness from 46 HB to 90-126 HB, and a further increase to 150-190 HB with a quasi-linear decrease of electrical conductivity, which proved the influence of solid-solution and strain hardening, respectively. The microstructural analysis proved that such deformation does not cause microcracks. Furthermore, in the case of CuMg up to 3 wt.% of Mg, the alloying additive completely dissolved after solutioning.

Impacts of the alloying elements and thermo-mechanical processing on the phase stability, crystalline structure, microstructure, and selected mechanical properties of Ti-(10-x)Al-xV (x = 0, 2, and 4 wt%) alloys targeted as external prostheses

This study aimed to characterize Ti-Al-V alloys submitted to thermo-mechanical processes and evaluate their impact on the crystalline structure, microstructure, coefficient of thermal expansion (CTE), selected mechanical properties, and cytotoxicity. X-ray diffraction (XRD) analysis revealed a major α phase, with V acting as a β-stabilizer. The cooling rate and the plastic deformation contributed to the formation of minor martensitic α′ and β phases, with notable variations in cell parameters. The Energy-Dispersive XRD indicated the CTE was dependent on the alloying elements. Ti-10Al and Ti-8Al-2V depicted Widmanstätten laths and basket-weave structures, while Ti-6Al-4V showed typical features of β grain boundaries. Thermodynamic predictions aligned with the observed phase compositions. Vickers micro-hardness tests yielded values surpassing those of commercially pure titanium (CP-Ti), attributed to the synergistic effects of solid solution, phase precipitation, and strain hardening effects. And, elastic modulus approximated that of CP-Ti, largely due to the α phase's predominance. The solution treatment reduced the elastic modulus compared to the hot-rolled samples due to the stress relief and α′ and β phase precipitation. Preliminary cytotoxicity assays confirmed the non-toxicity of the samples to cell viability. These findings suggest that the solutionized Ti-10Al sample is an economically viable candidate for fabricating external prostheses.

Ultra-strong cold-drawn 2507 stainless steel wire with heterogenous microstructure of dual-phase and grain size

Obtaining ultrafine grains through severe plastic deformation is a highly effective strategy for improving the strength of metallic materials. Due to the different deformation mechanisms between ferrite and austenite, the heavily drawn 2507 stainless steel wire possesses a significant heterogeneous structure at drawing strain ε = 6.65.In this study, a 2507 duplex stainless steel (DSS) with a strength of 2.7 GPa was prepared by cold drawing process. The deformation production of the ferrite in the wire is simply dislocation, which subsequently transforms to subgrain boundary and high angle grains boundary. While the production of the austenite is dislocation and twinning. In addition, based on the boundary strengthening, solid solution hardening and lattice friction, the contribution of the deformed ferrite and deformed austenite to the yield stress is 2260 MPa and 2800 MPa, respectively.

Manipulating the decomposition kinetics of a mixed carbide through small compositional adjustments

Mixed (Ti,Zr)C offers significantly higher hardness compared to its monocarbide constituents owing to solid solution hardening. However, the (Ti,Zr)C system has a miscibility gap in which the carbide can decompose into TiC-rich and ZrC-rich phases at high temperature. This limits the utilization of (Ti,Zr)C, where structural stability at high temperatures is sought, but we here show, using in-situ neutron diffraction during aging at 1600 °C, how small additions of other carbides can significantly retard the decomposition. The effect on decomposition kinetics by addition of 1mol% HfC or NbC is shown and thermodynamics calculations and scanning transmission electron microscopy experiments aid to propose that the altered decomposition kinetics can stem from a narrower miscibility gap and altered interface chemistry. Although the decomposition morphology suggests that phase separation proceeds through discontinuous precipitation, we find that only the TiC-rich decomposition product nucleates with a composition far from equilibrium and evolves with time.

The Influence of Er and Zr on the Microstructure and Durability of the Mechanical Properties of an Al-Mg Alloy Containing 7 wt.% of Mg.

Al-Mg alloys are characterized by permanent solid solution hardening and can additionally be work-hardened. The high mechanical properties of Al-Mg alloys with above-standard Mg content obtained after plastic deformation processes decrease over time. The addition of minor alloying elements like Er or Zr is an alternative method to improve the durability of mechanical properties and increase the strength of Al-Mg alloys due to densely and evenly distributed dispersoids being formed. In this paper, Al-Mg alloys with above-standard Mg content (7 wt.%) and Zr and Er micro-alloying elements and their influence on the microstructure and durability of the mechanical properties were examined. The cast ingots of AlMg7 alloys were characterized by a smooth surface without cracks. The plastic deformation process in a static compression test resulted in an about 60 HBW increase in the Brinell hardness of all the deformed alloys relative to casting. It was revealed that the addition of Er and Zr significantly improved the mechanical properties and durability of the mechanical properties of the Al-Mg after annealing. The addition of Er or Zr slightly restrained the decrease in the Brinell hardness after annealing but did not inhibit it.

Enhancement on mechanical properties via phase separation induced by Cu-added high-entropy alloy fillers in metastable ferrous medium-entropy alloy welds

This study evaluated the weldability of metastable ferrous medium-entropy alloys using high-entropy alloy fillers with various Cu contents and elucidated the strengthening mechanisms at room and cryogenic temperatures by focusing on the formation of a Cu-rich phase (FCC2) in the weld metal (WM). The WM with higher Cu content exhibited more dual face-centered cubic (FCC) phases with dendrite-shaped compositional heterogeneity due to phase separation driven by higher mixing enthalpy. The FCC2 induced greater lattice distortion, resulting in higher nano-hardness and stronger solid-solution hardening. In addition, the increased presence of FCC2 in the WM promoted grain refinement and the formation of additional grain boundaries within individual grains. After cryogenic deformation, the base metal and heat-affected zone in transverse welds underwent martensitic transformation from metastable FCC (transformation-induced plasticity), while the diluted WMs exhibited twinning-induced plasticity because of their higher stacking fault energy (SFE) compared to the base metal. The combination of these deformation mechanisms enhanced the cryogenic tensile properties without compromising ductility. Furthermore, the cryogenic tensile properties of weld with higher Cu content were further improved due to the increased formation of deformation twins in the WM. The consumption of solute Cu to form more Cu-rich FCC2 resulted in compositional variations in the matrix (FCC1), leading to a further reduction in the SFE of FCC1 and the activation of additional twin formation. Additionally, FCC2 with a relatively higher SFE refined secondary twins as well as contributed to further dislocation accumulation. This study suggests that the formation of Cu-rich phase in the WM can enhance mechanical properties at both room and cryogenic temperatures and provides a valuable approach for the future development of welding materials to improve the mechanical properties of FCC-based welded structures.

Exploring the effect of Cr and Mn on the intrinsic strength of the tensile properties of FeCoNi, FeCoNiMn, FeCoNiCr, and FeCoNiCrMn multi-principal element alloys using in-situ EBSD

As the composition elements in multi-principal element alloys increase, it can bring excellent mechanical properties. However, the strengthening mechanism of the additional element is still unclear. In this work, we establish a method based on the in-situ EBSD technology to explore the possible effect of additional elements on the intrinsic strength of tensile properties. We prepared four different multi-principal element alloys, including FeCoNi, FeCoNiMn, FeCoNiCr, and FeCoNiCrMn with similar initial status. We systematically investigated the evolution of the microstructure, dislocation density, twin boundary, grain size, and element distribution during the tensile process by in-situ EBSD and EDS. By carefully analyzing the results of four different multi-principal element alloys, the strength effects of the solid-solution hardening, grain-boundary hardening, twin boundary hardening, precipitate hardening, and dislocation hardening were peeled. The effect of the Cr and Mn element addition on the intrinsic strength can be explored. It is found that the element addition indeed increases the intrinsic strength from quaternary to quinary but not very clear from ternary to quaternary no matter Cr or Mn, which indicated that the intrinsic strength was more related to the number of elements in the alloy than to which element was present. This can be explained using the mixing entropy theory, which states that the intrinsic strength is enhanced when the mixing entropy is over a threshold between the MEA and HEA. This paper presents a method to study the individual factors affecting the tensile properties, which can help other researchers to better investigate HEA.

Effect of Nb and Ti additions on microstructure, hardness and wear properties of AlCoCrFeNi high-entropy alloy

The use of Nb and Ti in the development of high-performance alloys is strategically important for technological advancement. The effect of Nb and Ti additions on the microstructure, hardness and tribological properties of the High Entropy Alloy (HEA) AlCoCrFeNi was evaluated. The addition of 0.6 mol of Nb led to the formation of Laves phase, resulting in a B2/Laves type hypoeutectic microstructure. Conversely, increasing Ti concentration led to the formation of a dendritic microstructure, with interdendritic region composed of Cr-rich BCC-A2 and Fe-Ti rich Laves phase. The average hardness values obtained were 790 HV, 597 HV and 731 HV for AlCoCrFeNiNb0.6, AlCoCrFeNiTi0.5 and AlCoCrFeNiTi1.2 HEAs, respectively. The high hardness was attributed to the formation of the Laves phase and Cr-rich phases, in addition to solid solution hardening, as confirmed by the increase in the lattice parameter calculated by Rietveld refinement method for both B2 and BCC-A2 phases. While the three compositions exhibited comparable friction coefficient, the alloy containing Nb showed superior wear behavior. This was evidenced by the lower volume of material loss and the lower wear rate, which can be attributed to the fine and homogeneous hypoeutectic microstructure observed in the ingot’s cross section. The wear mechanisms were studied, characteristics features of abrasion and adhesion wear were observed.

Strengthening mechanism and martensite transformation behavior in grain-refined low-Ni austenitic stainless steel

Low-Ni (less than 3 wt%) austenitic stainless steels with different C contents were designed and heat treated to utilize both the grain refinement and carbide strengthening, and their effects were systematically investigated to elucidate the mechanism of tensile property improvement. Grain refinement to 2–3 μm with homogeneously distributed Cr23C6 carbides resulted in excellent combination of yield strength (YS) and tensile elongation (YS × Tensile elongation of nearly 30,000 MPa %) without yield point elongation. The strengthening due to grain refinement was complemented by precipitation hardening. Grain refinement inhibited deformation-induced martensite transformation (DIMT) to decrease the strain hardening rate, while fine Cr23C6 carbides uniformly distributed within austenite grains promoted DIMT and increased strain hardening rate by depleting Cr and C concentrations. Two competing effects of grain refinement and Cr23C6 carbide formation on DIMT resulted in the increase of strain hardening rate as the latter was more dominant on austenite stability. Strengthening mechanisms were clearly explained by quantifying the contributions from solid solution, grain refinement and precipitation hardening. Stacking fault energy and driving force for γ → α’ varied with C contents and annealing treatment, indicating that the optimum combination of C addition and thermomechanical treatment can yield the high performance low-Ni austenitic stainless steels.

Laser-Directed Energy Deposition of Ti-Mo Biomaterials: Influencing Mechanisms of Molybdenum on Microstructure and Performance

Ti-Mo alloys with variable molybdenum (Mo) contents were fabricated by the laser-directed energy deposition process. The in-depth influencing mechanisms of the Mo element on microstructure and performance were quantitatively analyzed by experiment and first-principal calculation. Increasing Mo content decreased the formation and cohesive energies and stabilized the 𝛽 phase. The grain refining efficiency was increased, and the relative grain size was decreased by increasing the Mo content. The MS temperature decreased, and the acicular martensite formed with increasing Mo content. Both the solid-solution hardening and fine grain strengthening effects had positive influences, while the 𝛽 phase softening effect had a negative influence on the hardness and wear performance with increasing Mo content.

Features of Solid-Solution Hardening and Temperature Dependence of the Critical Shear Stress in Binary and Multicomponent Alloys

The paper analyses the hardening of binary and multicomponent solid solutions (including high-entropy alloys (HEAs)); addresses the notion of a compositional–cluster structure of binary solid solutions with unlimited solubility to propose an equation describing the concentration dependence of the critical shear stress; presents findings from a comparative analysis of the temperature dependences for critical shear stress (yield stress) for a series of binary and multicomponent solid solutions and pure metals with b.c.c. and f.c.c. lattices; considers potential mechanisms, which lead to a ‘plateau’ on the temperature dependence of critical shear stress for binary and multicomponent solid solutions and for pure metals; discusses the specifics of athermal hardening of HEAs and proposes a relatively simple equation for assessing their athermal hardening; and addresses the capabilities of using the x-ray diffraction to determine the root-mean-square displacements of atoms from ideal positions at crystal-lattice sites and crystal-lattice microdistortions in multicomponent solid solutions.

Physics of hardening of the rolling surface of rail head from hypereutectoid steel after operation

In Russia, with its extensive railway system, for more than 5 years, special-purpose rails of increased wear resistance and contact endu­rance of the DH400RK category were produced from steel with a carbon content >0.8 %. On the head rolling surface of differentially hardened long rails made of hypereutectoid steel after long-term operation, transmission electron microscopy methods revealed the morphological components of the structure: lamellar pearlite, fragmented pearlite, destroyed lamellar pearlite, globular pearlite, completely destroyed pearlite, subgrain structure. The contribution of hardening due to: lattice friction, solid solution hardening, pearlite hardening, incoherent cementite particles, grain boundaries and subboundaries, dislocation substructure and internal stress fields were quantified. A hierarchy of these mechanisms was made and it was noted that for the fillet surface of the rail head, the main hardening mechanism is hardening by incoherent particles, as well as mechanisms caused by internal long-range (local) stresses, internal shear stresses (“forests” of dislocations) and substructural hardening. For the rolling surface along the central axis of the rail head, the main role in hardening belongs to long-range stress fields (especially its elastic component), hardening by incoherent particles and substructural hardening. Taking into account the volume fractions of the morphological components and their yield strength, the additive yield strength on the head rolling surface in the center and on the fillet was determined: 7950 and 2218 MPa, respectively. The paper presents a physical interpretation of the difference in values of the additive yield strength on the rolling surface of the rail head in the center and on the fillet.

Effects of Silicon and Aluminum Alloying on Phase Transformation and Microstructure Evolution in Fe–0.2C–2.5Mn Steel: Insights from Continuous–Cooling–Transformation and Time–Temperature–Transformation Diagrams

The impact of silicon and aluminum on phase transformation behavior, particularly bainite, and microstructure evolution in Fe–0.2C–2.5Mn steel are presented. Continuous–cooling–transformation (CCT) and time–temperature–transformation (TTT) diagrams are determined experimentally. An aluminum extended empirical formula is introduced to estimate the martensite start temperature (Ms) with a thorough assessment of existing formulae. Results show that aluminum significantly increases Ms and has a stronger influence on promoting ferritic microstructures than silicon. During continuous cooling, alongside bainite, formation of Widmanstätten structures is induced in aluminum‐alloyed steel at higher cooling rates due to increased prior austenite grain size. Silicon decelerates bainite transformation kinetics by enhancing austenite's chemical stability through carbon enrichment via preventing carbide precipitation and by strengthening austenite against displacive phase transformation via solid solution hardening. Although aluminum has similar effects, incubation time is shortened during isothermal treatment because of the increased driving force, which overcompensates for the retardation effects. A finer carbide‐free bainitic microstructure is achieved in aluminum‐alloyed steel with more pronounced film‐like retained austenite (RA) formation and superior carbon enrichment, improving RA stability and suppressing martensite–austenite island formation. Finally, with the proposed formula, an accurate approximation to experimental Ms is accomplished.

Efficient alloy design strategy for fast searching for high-entropy alloys with desired mechanical properties

The exponentially large compositional space of high entropy alloys (HEAs) offers more possibilities for designing alloys with desired properties. However, it also poses challenges to using the traditional “trial and error” approach in alloy design. In this work, an XGBoost model for predicting the elastic properties of the NbTiVZr family across the entire compositional space was established by combining density-functional theory (DFT) calculation results as the dataset with machine learning (ML) algorithms. Furthermore, considerations of charge transfer were incorporated into the solid solution hardening (SSH) model, and the model was further modified. Through comparing plasticity evaluation indices, the parameter D (γSurf/γGSFE) was determined to be suitable for predicting the plasticity of NbTiVZr alloys. A full compositional space model for yield strength and plasticity has been constructed based on the modified SSH model and the parameter D, respectively. Ultimately, an alloy design system combining the full compositional space models for yield strength and plasticity was established, achieving good consistency with experimental results. And a non-equiatomic alloy with a yield strength exceeding that of equiatomic alloys by 32.2 % (1409 MPa), while maintaining 29.27 % compressive strain was discovered. In conclusion, this work provides an efficient design strategy for alloys with desired properties.

Precipitation behavior and strengthening mechanism in a Cu-3.5Ti-0.1 Tm alloy

The study investigates the complex relationship between precipitation patterns, microstructural evolution, and mechanical properties in a Cu-3.5Ti-0.1 Tm alloy subjected to isothermal ageing. The results reveal that ageing at 450 °C leads to the formation of nanoscale β′-Cu4Ti phase particles within the grains and fibrous β-Cu4Ti precipitates along the grain boundaries. The precipitation microstructure of this aged alloy is predominantly characterised by tetragonal β′-Cu4Ti precipitates. During spinodal decomposition, Ti atoms segregate in rod-like Ti-rich Cu phases, facilitating their conversion into β′-Cu4Ti phase. The β′-Cu4Ti precipitates remain fully coherent with the Cu matrix, exhibiting a crystallographic orientation relationship of (001)Cu//(001)β′ and [100]Cu//[130]β′. As the precipitate radius exceeds approximately 11 nm, the elastic strain energy surpasses the energy at the precipitate/matrix interface. This leads to a shape transition from spherical to cuboidal for the β′-Cu4Ti precipitates. Moreover, the Ti solute atoms contribute significantly to the alloy's strength through solid solution hardening, with the dissolution of 1 at.% Ti solute increases the yield strength by 46.2 MPa. However, as ageing progresses from 1 to 20 h, the effect of solid solution strengthening decreases, while precipitation strengthening becomes more dominant, mainly due to the Orowan bypass mechanism. After 20 h of ageing, precipitation strengthening significantly increases the yield strength by about 436 MPa, exceeding the contributions from solid solution strengthening (78 MPa) and grain-boundary strengthening (14 MPa).

Enhancing strength and ductility in Fe–20Mn–9Al-1.5C austenitic low-density steels through Ni and Cr alloying synergy adding

In this investigation, a Fe–20Mn–9Al-1.5C lightweight austenitic steel has been developed through strategic alloying with Ni and Cr elements coupled with the employment of a thermo-mechanical processing technique featuring ultra-fast cooling. This composition and treatment synergistically transcend the conventional trade-off between strength and ductility, positioning the mechanical performance of this steel notably above that of comparable low-density austenitic steels previously reported. The coordinated incorporation of Ni and Cr is key to modulating the precipitation threshold for nanoscale κ-carbides and LRO domains, achieving an optimal size for precipitate-induced strengthening. The incorporation of Cr specifically contributes to a dual enhancement mechanism: it fosters the generation of high-density dislocation arrays (HDDA) and refines the dynamic slip band (DSBR) during deformation, which in turn, elevates the strain hardenability and ductility. The remarkable synergy in strength and ductility is attributed to a combination of mechanisms including grain boundary reinforcement, solid solution hardening, the precipitation strengthening effect of nanoscale precipitates, and the activation of secondary slip system dislocations. This synergy is quantitatively reflected in the material's yield strength (YS) exceeding 1100 MPa, ultimate tensile strength (UTS) surpassing 1200 MPa, and a total elongation (TEL) exceeding 45%. The insights gained from this research provide critical guidance for the design and creation of austenitic low-density steels that do not compromise between strength and ductility, thereby offering superior overall performance.

High-throughput strategy to design high entropy alloys with an FCC matrix, L12 precipitates, and optimized yield stress

This work proposes a methodology for designing high-strength precipitation-hardened high entropy alloys (HEAs) with an FCC matrix and L12 precipitates. High-throughput solidification calculations were conducted using the CALPHAD method, evaluating 11,235 alloys in the Cr-Co-Ni-Al-Ti system under specific boundary conditions. The acquired information was used to filter the alloys, focusing on alloys exhibiting an FCC+L12 phase field at 750 °C, a solidification interval narrower than 100 °C, and a solvus temperature under 1100 °C. The filtered alloys were analyzed to estimate their solid solution and precipitation hardening contributions to yield strength, with antiphase boundary energy (APB) assessed using two models. Three alloys were selected for testing the proposed strategy, including one with the highest yield stress and others for comparison. These alloys were produced, processed, and characterized using DSC, synchrotron XRD, SEM, and TEM. The results showed that the desired microstructure was achieved, with the alloys consisting of an FCC matrix and a high-volume fraction of L12 precipitates. Tensile tests at room temperature, 650 °C, 750 °C, and 850 °C demonstrated that the proposed model predicts well the yield strength trends, demonstrating the potential of the proposed approach for accelerating the discovery and development of novel HEAs with tailored properties.

Novel bainitic Ti alloys designed for additive manufacturing

Novel ternary titanium alloys with a bainitic microstructure have been designed specifically for additive manufacturing (AM). The Ti-xCu-yFe alloys take advantage of constitutional supercooling to suppress the growth of large columnar grains usually associated with AM Ti alloys. In the as-built condition the bainitic microstructure consists of a refined α-phase within a matrix of β-phase. The intermetallic phase, Ti2Cu, forms predominantly on the interface of the α- and β-phase and within the β matrix. The high strength of these materials is attributed to the refined α-phase and Ti2Cu particles as well as significant solid solution hardening. This work demonstrates a viable way to fabricate structural components with unique and excellent properties using low-cost elemental powders with AM.

Solid solution-hardening by hydrogen in Fe–Cr–Ni-based austenitic steel studied by strain rate sensitivity measurement: Contributions of effective stress and solute drag

Dissolution of atomic hydrogen (H) into Fe–Cr–Ni austenitic steels causes a significant increase in flow stress (i.e., solid solution-hardening, SSH) during their plastic deformation. In this study, the characteristics and kinetics of H-induced SSH in AISI Type310S steel with 7600 at ppm H were studied through the measurements of strain rate sensitivity, S, by stress relaxation and strain rate jump experiments at 296 K. Two factors were found to contribute to the SSH: (i) the role of H as thermally activatable obstacles that increases the effective stress; (ii) the resistance acting on moving dislocations due to their dragging of H atmosphere (solute drag). These factors operated cooperatively or competitively in determining the S value and its dependencies on stress, strain, and strain rate. The peak SSH can be achieved where the sum of dislocation glide resistances from (i) and (ii) is maximized. The anticipated strain rate range for establishing such a situation coincided accurately with the author's previous experiments.