Solar Tower Power Plant Research Articles

Remote Measurement of Heliostat Reflectivity with the Backward Gazing Procedure

Concentrated solar power is a promising technique enabling renewable energy production with large scale solar power plants in the near future. Estimating quantitatively the reflectivity of a solar concentrator is a major issue, since it has a significant impact on the flux distribution formed at the solar receiver. Moreover, it is desirable that the mirrors can be measured during operation in order to evaluate environmental factors such as day/night thermal cycles or soiling and ageing effects at the reflective surfaces. For that purpose, a backward gazing method that was originally developed to measure mirror shape and misalignment error was developed. The method operates in quasi real-time without disturbing the heat production process. It was successfully tested at the Themis solar tower power plant in Targasonne, France. Its basic principle consists in acquiring four simultaneous images of a Sun-tracking heliostat, captured from different observation points located near the thermal receiver. The images are then processed with a minimization algorithm allowing the determination of the reflectance and slopes errors of the mirrors. In this communication, it is shown that the algorithm allows one to get quantitative reflectivity maps at the surface of the heliostat. The measurement is fully remote and is used to evaluate surface reflectivity that depends on optical coatings quality and soiling effects. Preliminary results obtained with a Themis heliostat are presented. They show that reflectivity measurements can be carried out within repeatability about ± 5% Peak-to-Valley (PTV) and 1% RMS. Ways to improving these numbers are discussed in the paper.

Porous Monolithic Perovskite Structures for High-Temperature Thermochemical Heat Storage in Concentrated Solar Power (CSP) Plants and Renewable Electrification of Industrial Processes

A novel approach towards thermal energy storage of surplus renewable energy (RE) is introduced via a hybrid thermochemical/sensible heat storage concept implemented with the aid of porous structures made of redox metal oxides, capable of reversible reduction/oxidation upon heating/cooling in direct contact with air, accompanied, respectively, by endothermic/ exothermic heat effects and demonstrating fully reversible dimensional changes under cyclic operation. The proposed modular storage units can be heated during the day to a level exceeding the metal oxide’s reduction onset temperature either by hot air streams from air-operated Concentrated Solar Power (CSP) tower plants or via surplus/cheap RE-electricity from photovoltaics, wind, or other renewable sources (“charging”/energy storage step). When this RE sources become non-available or upon demand, the fully charged system can transfer its energy to a controlled airflow that passes through the porous oxide block and initiates the exothermic oxidation of the reduced metal oxide. Thus, a hot air stream is produced which can be used to provide electricity or exploitable heat for industrial processes. The present work elaborates on the operating principles and the potential application of this concept and reports progress in the preparation and shaping of reticulated porous ceramics (RPCs also known as “ceramic foams”) from CaMnO3-based perovskite compositions and their preliminary testing with respect to cyclic reduction-oxidation.

Comparison of Aiming Point Strategy Algorithms and Their Assessment for Volumetric Solar Receivers

The present work summarizes the work done within the scope of CATION, CHLOE, and HECTOR projects related to the aiming point strategies optimization algorithms applied to volumetric solar receivers. Several optimization methods have been applied in the literature for optimizing the aiming strategy of solar power tower plants. However, the use of these algorithms for the requirements of volumetric solar receivers and solar fuel applications has not been accomplished. Herein, the problem is formulated as a constrained optimization problem whose objective function is a combination of the total power on the receiver surface and the flux homogeneity. A comparison of the results is presented in this work. It will be seen that TABU search and SA algorithms are the most efficient in terms of computation time and, in addition, the first one shows very good results in power and spillage. The rest of the mentioned algorithms are much slower and, in general, the results are slightly worse.

DDPG‐based heliostats cluster control of solar tower power plant

AbstractThe control of heliostat is crucial for the development of solar tower power plant. Currently, most power plants use open‐loop control, which has low cost but low efficiency, closed‐loop control has high concentrating efficiency, but each heliostat requires sensors and has high cost, and Proportional‐Integral‐Derivative (PID) controller has good control effect, but the parameter adjustment is difficult and overshooting problem occurs. In this paper, we propose a DDPG‐based heliostat cluster control aimed at improving the heliostat control effect and reducing the control cost. A leader‐follower strategy is used to control the heliostat, where the whole heliostat field is divided into several groups, each group is assigned a leader heliostat, and the rest of the heliostats follow the leader heliostat to rotate. The leader acquires the control error by means of a photoelectric sensor or a camera device. The following heliographs rotate with the leader to obtain the control signal, so there is no need for sensors, which reduces the number of sensors and lowers the cost. To address the shortcomings of traditional PID, we propose a DDPG‐based PID control algorithm. The algorithm is trained to find out the optimal value at each moment, which ensures that the controller parameters are optimal at each moment. The results show that the tracking error is below 0.0001 rad for both cluster control and individual control. This ensures effective tracking performance while reducing the sensor cost. The controller based on the DDPG algorithm eliminates overshoots, reduces errors, and shortens the stabilization time by 0.5 seconds.

Experimental study on the effects of integrating phase change material with a solar updraft tower

AbstractThe solar updraft tower power plant presents a promising renewable energy solution but faces limitations in thermal efficiency and energy production during nonsunny hours. This study addresses a critical gap in the literature by investigating the integration of latent heat storage systems utilizing paraffin wax as phase change materials (PCMs) to enhance solar updraft tower (SUT) performance. Two identical small‐scale SUTs were constructed, both using the same tank configuration; however, the PCM device was filled with paraffin wax as a PCM, while the non‐PCM device contained only atmospheric air. Three scenarios were explored, featuring varying PCM tank heights of 2, 4, and 6 cm (the full capacity of the PCM tank). Results indicated that, from 3 p.m. until sunset, the PCM‐integrated SUT in Case 3 (with 6 cm of PCM) achieved the best performance, with an average absorber temperature rise of 25°C, compared with 12°C for the non‐PCM device. During the same period, the average air velocity at the tower neck, where a wind turbine could be installed, was 1.21 m/s for the PCM device, versus 0.82 m/s for the non‐PCM device. Notably, the nocturnal operating time extended significantly with PCM use, rising from 90 min for the 2 cm case to 125 min for the 6 cm case. In contrast, the non‐PCM device exhibited no operational time after sunset. This research not only demonstrates the effectiveness of PCM in improving the thermal performance and operational longevity of SUTs but also introduces a novel tank configuration that allows for flexible PCM integration, representing a significant advancement in the development of more efficient SUT systems.

Heliostat field aiming strategy based on deterministic optimization: An experimental validation

In Solar Power Tower plants, the aiming strategy plays a key role in the performance and interaction between heliostat field and receiver. This work presents an aiming strategy based on a deterministic optimization that maximizes the flux uniformity and minimizes the spillage losses. The algorithm can be fed either by a flux mapping model or by the synthesis – superposition – of experimental images. Both approaches are experimentally tested at PROTEAS research facility, aiming 16 heliostats at a flat Lambertian target. In the comparison between experimental and computed flux maps, the cross-correlation coefficient exceeds 97%. The spillage loss factors are underestimated by the computations: 9.2 percentage points by the model-based and 6.7 points by the synthesis-based approach.

Notes on Measuring Concentration Ratio Distribution for a Solar Tower Using Moonlight

The authors' original concept of indirect solar flux mapping of a heliostat field measures CRD using a compact stationary array of moonlight illuminometers on the receiver aperture and a reference moonlight illuminometer on the dual-axis moon tracker. Two sets of moonlight concentration experiments (CCD camera + white target; concentrated lunar beam passing across the linear array of illuminators) were carried out on 63 heliostats at Badaling Solar Tower Power Plant in Beijing on a full moon night in 2018. How the sun and moon shapes differ for CRD as light sources on a solar dish is investigated. Solar/lunar CRDs are similar. Another lunar flux mapping model is also presented, allowing different moon shapes to estimate the solar CRD and contribute improvements in extrapolating measured lunar CRDs to a solar tower working with the real Sun by repeated smooth-filtering. In this paper, some unknown factors, effects, and improvements are carefully considered to enhance the CRD measurement accuracy of a solar tower power plant by using moonlight concentration.

Supercritical Water Gasification of Biomass on CSP Plants: Comparison of On-Sun and Off-Sun Designs

A comparative study of On-Sun and Off-Sun designs for supercritical water gasification (SCWG) of biomass on concentrated solar power (CSP) plants was here presented. In the On-Sun design, the tubular reactor was placed on a cavity receiver of a solar power tower (SPT) plant and the heat employed to produce the gasification came directly from the sun (viz. the solar radiation was concentrated, thanks to the heliostat field, onto the tube's surface). In the Off-Sun designs, the gasification of the biomass was carried out inside a heat exchanger and it was produced thanks to the heat absorbed from the hottest fluid, which can be obtained from CSP plants or electrical heating. This work numerically investigated the thermomechanical performance of both designs. The results stood out the relation between temperature-gas yield-thermal stress. In On-Sun configurations the gas yield was 5 times higher than those obtained in the Off-Sun configuration. However, the highest values of both temperature and stress may produce the failure of the reactor. This fact could be avoided in an Off-Sun reactor, since its uniform heating conditions mitigate the maximum temperature and stresses.

Allothermally Heated Reactors for Solar-Powered Implementation of Sulphur-Based Thermochemical Cycles

Catalytic sulphur trioxide splitting is the highest-temperature (650-950oC), endothermic step of several sulphur-based thermochemical cycles targeted to production of hydrogen or solid sulphur. Concentrated solar power tower plants are an attractive renewable energy source to provide the necessary heat. Furthermore, the development of solar receivers capable of delivering solid or gaseous heat transfer fluids at these temperature ranges enable the implementation of such endothermic reactions in allothermally-heated reactors/heat exchangers placed away from the solar receiver. In this context, a 2-kW laboratory-scale shelland-tube reactor/heat exchanger to perform thermal sulphuric acid decomposition and catalytic sulphur trioxide splitting was in-house designed, built and tested with electrically heated bauxite particles, in the perspective of eventually coupling such a reactor with a centrifugal particle solar receiver. Thermal test runs demonstrated the in-principle feasibility of the concept. The temperatures reached were sufficient to ensure complete sulphuric acid evaporation. However, the ones in the SO3 splitting zone were of the order of 750°C, high enough to demonstrate SO3 splitting but not reaching the levels required for close-toequilibrium conversion of the Fe2O3 catalyst system used (~ 850oC). An improved version of the reactor is under construction incorporating design modifications based on lessons learned from the test campaigns, in the perspective of scaling up the process.

Performance analysis and optimization of a zero-emission solar-driven hydrogen production system based on solar power tower plant and protonic ceramic electrolysis cells

The solar-driven high-temperature steam electrolysis is promising for efficient large-scale H2 production. In this study, a comprehensive component-to-system model and optimization framework is developed to investigate the performance of a zero-emission H2 production system based on solar power plant and protonic ceramic electrolysis cell. Compared to previous system studies, the detailed description of cell internal operating characteristics is realized by integrating multi-physics simulation and artificial neural network. After parametric analyses, it is found that the system energy/exergy efficiency and co-generation performance are complicated by each subsystem. And the optimal system performance (ηth = 50.63 %, Z = 179.63 $·h−1 and ηex = 33.03 %, Z = 178.94 $·h−1, with LCOE = 0.172 $·kWh−1 and ZH2 = 6.497 $·kg−1) is obtained considering cell operating features and system energy-exergy-economic factors through multi-objective optimizations. Besides, the tradeoff between system maximum H2 production capacity and cell internal thermal conditions is revealed. This study can facilitate the development of zero-emission green H2 production driven by renewable energy.

Study of a Novel Updraft Tower Power Plant Combined with Wind and Solar Energy

This study presents a novel solar updraft tower power plant (SUTPP) system, which has been designed to achieve the simultaneous utilization of solar and wind energy resources in desert regions, in response to the pressing demand for sustainable and efficient renewable energy solutions. The aim of this research was to develop an integrated system that is capable of harnessing and converting these abundant energy sources into electrical power, thereby enhancing the renewable energy portfolio in arid environments. The methodology of this study involved the design and construction of a prototype SUTPP, comprising a 53 m high tower, a 6170 m2 collector, five horizontal-axis wind turbines, and a thermal energy storage layer made up of pebbles and sand. The experimental setup was meticulously detailed, and experiments were conducted to collect data on the system’s performance under various environmental conditions. Subsequently, three-dimensional numerical simulations were performed to explore the effects of ambient wind speed and solar radiation on the output power of the SUTPP. The results indicate that the output power of the system increases with the increase in ambient wind speed and solar radiation. The impact of solar irradiation on output power was observed to diminish as ambient wind speeds increased. Notably, as the inlet wind speed rose from 4 m/s to 12 m/s, the output power showed a substantial increase of 727%. The numerical simulations revealed that ambient wind speed has a more pronounced effect on power output compared to solar radiation. Furthermore, it was found that the influence of solar radiation is significant at low wind speeds, with its impact decreasing as wind speed increases. This research provides essential guidance for the design and engineering of highly efficient solar thermal energy utilization projects, representing a significant advancement in the field of renewable energy technology deployment in desert environments.

Development, Construction, Operation and Maintenance of Shouhang Dunhuang 100 MW Molten Salt Solar Power Tower Plant

The Shouhang Dunhuang 100 MW molten salt solar power tower plant is the first 100 MW-scale commercial demonstration project in China. The plant started to break ground in October 2016, was completed and connected to the grid for power generation in December 2018, and achieved full-load operation in June 2019. This paper comprehensively introduces the development, design, and construction process of the project as well as its operation and maintenance over the past five years, and shares experiences and lessons learned from the project.

Solar receiver endurance assessment under non-conventional operation modes

Central receiver endurance in solar power tower plants is a critical aspect to ensure their viability. In this work, two receiver configurations, with and without flow path crossover, are compared in thermal and mechanical performance. Considering their thermomechanical limits during operation, results show that panels in the crossover configuration would endure from 1.22 to 2 times that in the no-crossover, just marginally penalising its thermal efficiency. Additionally, two plant operation strategies are compared: continuous operation and nighttime strategy. The former results in 1.89-times more damage but roughly a 1.9-times increase in energy output, obtaining a practically constant trade-off between damage and energy generation for these two strategies. Lastly, the effect of considering either a linear or bilinear (interaction point set at 0.05,0.05) creep/fatigue damage interaction is explored. While producing more conservative results, linear interaction error is below 3 % in the most critical receiver regions. Such a low discrepancy is caused by the creep-damage dominance over fatigue in the most critical regions. Other areas show heavier creep-fatigue interaction, resulting in larger error, but these areas obtain times to failure much longer than expected receiver lifespan.

Exploring the 3E, hydrogen, and ammonia creation potentials of a concentrated solar power (CSP) plant using an air-cooled condenser.

The need to move to more sustainable energy generation has become a major concern among world leaders due to the debilitating effect of greenhouse gases on the environment. Africa has the greatest potential to transition to more sustainable energy sources due to its enormous renewable energy resource potential, particularly solar. This study thus assessed the potential of generating power using a concentrated solar tower power plant (CSTP) at three different locations in Algeria. The study evaluated the system's technical, environmental, economic, and employment creation potential and analyzed the hydrogen and ammonia creation potential using the electricity produced by the CSTP system. Naama, Laghouat, and Ghardaia recorded annual energies of 507 GWh, 502 GWh, and 547 GWh, with capacity factors of 57.6%, 57.6%, and 62%, respectively. A real levelized cost of energy ranging between 7.72 and 8.47 cent$/kWh was obtained. A total of 8530 tons of nitrogen and 1844 tons of hydrogen will be theoretically needed to produce ammonia (fertilizer) for 500,000 hectares of arable land for agricultural activities. In addition, using hydrogen from the CSTP system to produce the estimated ammonia will save 6124.56 tons of CO2 emissions from polluting the environment annually. The creation of thousands of direct and indirect jobs will significantly benefit Algerians. The study concluded with some policy recommendations based on its findings.

Energy and Economic Comparative Study of Dry and Wet Cooling in Solar Tower Power Plants

Energy and Economic Comparative Study of Dry and Wet Cooling in Solar Tower Power Plants

Experimental isochoric apparatus for bubble points determination: Application to CO2 binary mixtures as advanced working fluids

Carbon dioxide binary mixtures are increasingly considered as working fluids in transcritical power cycles, due to the capability to perform liquid-phase compression even at high environmental temperatures. However, a robust thermodynamic model is essential for optimal and reliable design conditions. It is widely recognised that fine-tuning the equation of state with experimental vapour-liquid equilibrium data of the mixture significantly enhances its reliability.In this work, a new apparatus dedicated to vapour-liquid equilibrium measurements of mixtures is presented. The proposed method consists of a constant-volume system, where bubble points are identified from the divergence of slope of the isochoric lines between the two-phase and liquid regions, in the temperature-pressure plane. The temperature and pressure limits of the apparatus are 503 K and 25 MPa.Bubble points of CO2 binary mixtures with hexafluorobenzene (C6F6) and n-pentane (C5H12) have been measured and compared with previous literature data for validation purposes. Then, the CO2 mixture with octafluorocyclobutane (c-C4F8) is experimentally studied, addressing a literature gap in bubble point data. The data are used to calibrate the thermodynamic model, leading to affordable design conditions of the power cycle compared to the non-optimised thermodynamics scenario, in a concentrated solar power tower plant.

Heat transport and load response characteristics of a molten salt solar tower power station engaged in peak regulation

Power system flexibility can be improved effectively, if the advantages of the peak shaving ability of molten salt solar tower power (STP) plant can be developed and utilized. In this paper, the heat transport and load response characteristics of the molten salt STP plant in the regulation process are studied, aiming at serving the development of the regulation method in the rapid peak regulation process. The steam generation system and turbine system models of a 50 MW STP station are established. Two load regulation methods and operation modes are used to investigate the inertia and delay effects of heat transfer and evaporation, as well as load response characteristics during the actual regulation operation, including steam generation system following (SF), turbine following (TF), constant pressure operation (CP), and sliding pressure operation (SP). The results show that when the plant load is reduced by 10% Pe at the rate of 3% Pe/min, the heat transfer of salt/water and the evaporation process of water in the whole regulation process have a 250 s delay compared with the load. The larger heat storage characteristics of the plant help to improve the load response speed. The load response speed of the plant is faster in SF mode. TF mode is beneficial to the safe operation of the plant. Considering the operational safety of thick-wall component, the recommended running mode is the collocation of SF and SP mode, TF and CP mode. The results show that the load change rate of 10% Pe/min is permittable under TF and CP modes. The conclusion of this paper lays a foundation for the formulation of a peak regulation strategy for molten salt STPs.

Typical solar extinction year at Plataforma Solar de Almería (Spain). Application to thermoelectric solar tower plants

The atmospheric extinction of solar radiation reflected by heliostats are recognized as an important factor of radiative losses in Concentrating Solar Power technologies in general and especially in thermoelectric solar tower plants. These types of plants are getting larger (≥100 MWe), and consequently the distances between the heliostats and the receiver very often exceed 1 km and radiative losses due to solar extinction on this path can represent a high percentage. The aerosols and water vapor along this route scatter and absorb solar radiation, preventing a percentage of it from reaching the solar receiver. For this reason, in the process of choosing a location for the design and construction of these plants, the radiative losses due to extinction in that place should be known in advance. Until now, Typical Meteorological Years have been available for the location chosen in the plant design stage, mainly considering Direct Normal Irradiance but not solar extinction. Unfortunately, ground-based measurement of solar extinction has never been properly considered because it was not known how to measure or estimate it adequately. The Centro de Investigaciones Energéticas, Medioambientales y Tecnológicas (CIEMAT, Spain) has developed a reliable solar extinction measurement system which has been recording accurate horizontal extinction values at Plataforma Solar de Almería (PSA) since 2017. Based on this unique in the world solar extinction database of more than five years, a Typical Solar Extinction Year has been obtained for the first time to rigorously validate extinction models that then allow knowing the extinction in any area of interest in the world for solar tower power plants and to choose the most convenient one. It has been found that the annual average extinction at PSA for the measurement distance (742 m) is 6 %, with a standard deviation of 2 % and a median of 6 %. This average annual extinction value corresponds to a horizontal extinction coefficient of (0.083 ± 0.029) km−1 and a Visual Range of 47 km (-12 km, +23 km). Frequent haze events have been observed at PSA mainly caused by Saharan dust, which can be considered one more symptom of the current increased desertification and climate change.

Commissioning of a Preheat Strategy of a Molten Salt Test Receiver

Solar power tower plants that are operated with molten salt offer the advantage that the molten salt can be used as a heat transfer medium as well as storage medium. Consequently, solar energy can be stored easily and efficiently in only one loop without transformation losses. Furthermore, by using large-scale storage facilities, almost a 24/7 base load operation is possible. Since the molten salt begin to crystallize at temperature of 238 °C, the absorber tube must be preheated before the plants’ operation can begin. During the preheating a subset of heliostats will be aimed on the receiver surface to ensure a solar flux density that leads to tube temperatures above the solar salt crystallization point. Since the absorber tubes are empty during the preheating, there is a risk of high temperature gradients and transients and thus high thermal stresses that may lead to fatigue damage. To prevent this, a preheating strategy for a molten salt test receiver was developed and tested, taking into account ambient conditions and time. The present work shows the results of the commissioning of the developed preheating strategy and discusses its potential for improvement.

Performance evaluation of a solar based Brayton cycle integrated vapor compression-absorption trigeneration system for power, heating and low temperature cooling

Among the various solar technologies, solar power tower (SPT) technology is being widely used for large-scale energy generation. Therefore, this work developed a trigeneration system for SPT plant that produces power, heating and cooling at low temperature efficiently from a high temperature SPT heat source. In order to create heating and low temperature (at −20°C) cooling benefits for food preservation, this trigeneration unit integrates a cascaded vapor compression-absorption refrigeration system combined with a helium Brayton cycle for power generation. The exergy-energy analysis was performed by the numerical technique using engineering equation solver software to evaluate the performance of the proposed SPT plant. The power output, exergy and energy efficiency of the SPT plant were found as 14,865 kW, 39.53% and 28.82%, respectively. The coefficient of performances values for cooling and heating were observed as 0.5391 and 1.539, respectively. Exergy evaluation revealed that approximately 78.18% of the total energy destruction of the entire plant is attributed to the solar subsystem only. Furthermore, a parametric investigation shows that the temperature of the evaporator, generator and helium turbine inlet, and the efficiency of the heliostat and receiver all have a significant impact on the plant performance. Furthermore, a comparative analysis with relevant previous studies has shown that the proposed system outperforms systems based on supercritical CO2 cycles and the Rankine cycles.