Despite the tremendous potential of tin oxide (SnO2) as an anode material, irreversible capacity loss due to the sluggish kinetics and structural pulverization as a result of the substantial volume alteration during redox reactions limits its use in lithium-ion batteries. The typical layered design of an electrode consisting of binder and conductive additive can lower the practical capacity of high-capacity electrode materials. We synthesized a binder and conductive additive-free, self-standing core-shell vertically-aligned carbon nanotubes (VACNTs)-SnO2 anode (SnO2-VACNTs) on 3D nickel foam using plasma-enhanced chemical vapor deposition and wet chemical method. The SnO2-VACNTs exhibited excellent cyclability with a specific capacity of 1512 mAh g−1 at 0.1 A g−1 after 100 cycles and 800 mAh g−1 at 1 A g−1 after 200 cycles. The ultra-fine SnO2 particles (<5 nm) shortened the Li+ diffusion paths into the bulk electrode and alleviated the volume alteration by lowering the strains during the redox reactions. Also, proper inter-tube distance between individual SnO2-VACNTs buffered the volume instability and offered better electrolyte accessibility. Direct connection of VACNTs with the current collector ensured an uninterrupted electron conducting path between the current collector and active material, thus offering more efficient charge transportation kinetics at the electrode/electrolyte interfaces.
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