Small Aspect Ratio Research Articles

The Formability and Mechanical Properties of 316L Stainless Steel Fabricated by Pulsed Arc Swing Additive Manufacturing

An austenitic stainless steel 316L deposition specimen is fabricated by cold metal transfer‐based swing arc additive manufacturing (CMT‐SAAM), and its formation, microstructure, and tensile properties are investigated. The results showed that the 316L deposited samples exhibited a multi‐layer structure with a small aspect ratio, and the surface forming accuracy is improved with the increase in the swing amplitude. The remelted zone near the interface is dominated by long grains perpendicular to the fusion line, whereas the deposited zone is dominated by columnar dendrites and shows an <100> orientation. Along the building and transverse direction of the swing deposits, the microhardness distribution is uniform. Compared with rollings and forgings, 316L deposited by using the CMT‐SAAM method has both a higher strength and toughness. The average ultimate tensile strength is 573 MPa, and the elongation at break is 52.6%. The high strength and toughness of 316L specimens are attributed to the fine microstructure, high‐density dislocations, and low‐angle grain boundaries (LAGBs) generated during the CMT‐SAAM process.

Microgrooves with Small Taper Angle Processed by Nanosecond Laser in Closed Flowing Water.

To improve the capability of nanosecond lasers to process structures with a high aspect ratio, a new method of nanosecond laser processing in closed flowing water was proposed in this paper. The microgrooves on a stainless steel 304 surface were processed by the new method, and the influence of processing parameters on the microgrooves was studied. The comparative experiments of laser processing in still water and overflowing water were also carried out, and the unusual phenomenon of laser processing in different flowing water was discovered by a high-speed camera. The results showed that the flowing velocity played a crucial role in underwater laser processing, and that high flowing velocity could timely remove bubbles in closed flowing water, thus obtaining higher processing efficiency. As the depth of the groove increased, the bubbles firstly affected the processing of the sidewall, causing a circular transition between the sidewall and bottom surface. The reflection of the laser beam by the bubble could cause secondary processing on the sidewall, resulting in a decrease in the taper angle. Based on the above research, the microgroove with a width of 0.5 mm, aspect ratio of 3, and taper angle of 87.57° was successfully processed by a nanosecond laser in closed flowing water. Compared to conventional nanosecond laser processing, laser processing in closed flowing water was more advantageous in processing microgrooves with a small taper angle and high aspect ratio.

A spectral collocation scheme for the two dimensional flow of a regularized viscoplastic fluid: Numerical results and comparison with analytical solution

In this paper we present a numerical scheme based on spectral collocation method (SCM) for the two dimensional incompressible creeping flow of a non-Newtonian fluid in a symmetric channel of variable width. Afters a suitable scaling of the governing equations and of the boundary conditions, we discretize the problem getting a nonlinear system that is solved via Newton–Raphson method. We focus on two regularized viscoplastic fluids (Bingham, Casson), but the method can be applied to any fluid in which the apparent viscosity depends on the modulus of the strain rate tensor. In the case of small aspect ratio of the channel we explicitly determine the lubrication solution at the leading order and we prove some symmetry properties. We validate the numerical scheme through a comparison with the analytical solution, showing an excellent agreement between the latter and the numerical solution. We consider three types of wall functions (convergent, divergent and non-monotone) and we perform numerical simulations for channels with general aspect ratio. We observe that the symmetries of the lubrication solution are maintained also when the characteristic length and width of the channel are of the same order. We have proved that the monotonicity of the yield surface follows the one of the channel profile when the aspect ratio of the channel is “sufficiently small”. This is no longer true when the latter hypothesis is removed.

NBI optimization on SMART and implications for scenario development

The SMall Aspect Ratio Tokamak (SMART) under commissioning at the University of Seville, Spain, aims to explore confinement properties and possible advantages in confinement for compact/spherical tokamaks operating at negative vs. positive triangularity. This work explores the benefits of auxiliary heating through Neutral Beam Injection (NBI) for SMART scenarios beyond the initial Ohmic phase of operations, in support of the device’s mission. Expected values of electron and ion temperature achievable with NBI heating are first predicted for the current flat-top phase, including modeling to optimize the NBI injection geometry to maximize NBI absorption and minimize losses for a given equilibrium. Simulations are then extended for a selected case to cover the current ramp-up phase. Differences with results obtained for the flat-top phase indicate the importance of determining the plasma evolution over time, as well as self-consistently determining the edge plasma parameters for reliable time-dependent simulations. Initial simulation results indicate the advantage of auxiliary NBI heating to achieve nearly double values of pressure and stored energy compared to Ohmic discharges, thus significantly increasing the device’s performance. The scenarios developed in this work will also contribute to diagnostic development and optimization for SMART, as well as providing test cases for initial predictions of macro- and micro-instabilities.

A heat transfer correlation of Poiseuille-Rayleigh-Bénard convection in the thermal entrance region of a horizontal rectangular channel

In order to understand heat transfer characteristics and obtain a heat transfer correlation of Poiseuille-Rayleigh-Bénard (P-R-B) convection in the thermal entrance region of a horizontal rectangular channel, we performed a series of the direct numerical simulations. The working fluid is water, and the spanwise aspect ratio of the rectangular channel ranges from 2 to 10. The results show that the thermal entrance length for the onset of buoyancy-driven convection extends with the decreasing Rayleigh number and the increasing Reynolds number. The average Nusselt number in the thermal entrance region increases with the increase of Rayleigh number and Reynolds number. Furthermore, a smaller aspect ratio and a shorter length of the channel contributes to enhanced heat transfer in the thermal entrance region. Based on the simulation results, the heat transfer correlation in the thermal entrance region is established, which can be used as a reference for the engineering design on P-R-B convection.

Unsteady aerodynamic characteristics of a morphing tail configuration

Morphing aircraft is an important trend in the future development of next-generation aircraft. This paper focuses on aircraft with a small aspect ratio flying wing configuration that includes morphing tails. The unsteady aerodynamic characteristics of the morphing tail configuration are numerically simulated using the unstructured overset grid technique and the dual-time method, focusing on the effects of the tail deflection angle over time, Mach number, and side slip angle on the unsteady aerodynamic characteristics of the entire aircraft and tails. The second derivative of the tail deflection angle with time should be continuous, and the maximum angular velocity and maximum angular acceleration should be minimized. The hysteresis loop area is closely related to the Mach number. The sideslip angle aggravates the nonlinearity of the unsteady aerodynamic characteristics of the entire aircraft. The unsteady aerodynamic characteristics during tail morphing are affected by static (wing downwash effect and projected area effect) and dynamic (flow field hysteresis effect, additional motion effect, and wall implication effect) characteristics. The enclosed research provides a reference for the aerodynamic and control system designs of morphing tail configurations.

Incremental Analysis of Magnetic Domains in Multiple Types of Ferromagnetic CoFe Nanolayer Patterns

In this article, the results of incremental analysis on the thickness, aspect ratio, and crystallographic substrate orientation dependence of magnetic domain formation in CoFe nanolayer patterns (NPs) on GaAs (001) substrates by magnetic force microscopy are reported. All the 35 nm thick CoFe NPs show multiple magnetic domains under as‐deposition condition whereas the 13 nm thick CoFe NPs have a single magnetic domain in the case of the patterns with a relatively small size and high aspect ratio. Subsequently, the magnetic fields are applied in the direction parallel to the <110> and <1–10> directions of the substrates to analyze a magnetization switching behavior in the patterns. The results reveal that the magnetic fields required for magnetization switching markedly tend to increase, with decreasing the thickness of the patterns and increasing their aspect ratio. A general tendency is obtained, which a higher magnetic field is needed for a higher aspect ratio and a thinner thickness of the NPs. Even in the case of the patterns with an aspect ratio of unity and a thickness of 35 nm (but, a smaller size), a single magnetic domain is formed at a relatively high applied magnetic field of 1500 Gauss.

Comparative analysis and selection criteria for residence time distribution models in free water surface constructed wetlands

The assessment of wetland performance requires consideration of flow characteristics. Although various systemic models (also known as network of ideal reactors) have been proposed to simulate residence time distribution (RTD) in wetlands, these models have only been tested with very few observations. In addition, the applicability of RTD models is affected by the shape characteristics of RTD curves. However, suitable indexes and quantitative relationships are absent to represent this effect. It remains unclear how to choose a suitable model when using the RTD modeling method to analyze tracer data. This study is designed to (i) test the accuracy of typical systemic models using sufficient observations and (ii) establish model selection criteria based on the shape characteristics of RTD. Firstly, the tanks in series (TIS) model, tanks in series plus delay (TISD) model, tanks in series with exchange (TISE) model, and tanks in series with delay and exchange (TISDE) model are compared using 36 sets of observations from tracer tests in two types of free water surface constructed wetlands (vegetated ditches and vegetated ponds). The results show that the widely used TIS model is unsatisfactory for more than half of the data, the TISD model is effective for rapidly rising RTD curves, the TISE model is preferred for long-tailed RTD curves, and the TISDE model can effectively fit all RTD curves except those with multiple peaks. Then, model selection criteria are established based on ∫trtpf(t)dt (the area for the rising stage of RTD), trtp (the degree of early peak), and tdtp (the degree of long tail), where tr represents the time when tracer concentration begins to rise, tp represents the time of peak concentration, and td represents the time when concentration decreases to 1/10 of peak concentration. The optimal model for an RTD curve can be identified based on the above three indexes and the corresponding critical conditions. Finally, the relationship between wetland design parameters and RTD shape indexes is examined. The results indicate that low hydraulic loading rates, small aspect ratios, and dense vegetation favor the creation of long tails. Large water depths tend to cause multiple peaks. Long-tailed and multi-peaked RTD curves are more likely to appear in ponds than ditches. Models that account for multiple nonideal flow phenomena are required to simulate water movement in ponds.

Fracture behaviors of nacre-like composites via phase-field fracture modeling

Nacre-inspired composites, composed of hard and soft phases, exhibit exceptional combinations of stiffness, strength, and fracture toughness. However, the fracture behaviors of these composites are significantly influenced by the geometric factors and material properties of their constituents. In this study, we systematically investigate the fracture behaviors of nacre-like composites by employing a phase-field fracture model considering the effects of oblique angle between loading and platelet directions, a critical factor often overlooked in previous studies, coupled with the effect of other geometric and material parameters, such as the aspect ratio, Young's modulus and fracture toughness ratio between hard and soft phase. Our findings highlight the significant influence of the oblique angle on the mechanical properties and fracture behaviors of these composites. Particularly, it is found the maximum Young’s modulus and strength are obtained when the direction of hard platelet is aligned with the tension direction, while the maximum toughness is achieved at a moderate oblique angle, especially in cases of large aspect ratios, small Young's modulus and fracture toughness ratios between the hard and soft phases. Besides, the maximum fracture toughness is more likely to be obtained at a small aspect ratio and large Young's modulus ratio between hard and soft phases. The insights gained from our study would offer valuable guidance for the design and practical application of nacre-mimetic composites.

Nitrogen-doped carbon nanotubes for self-powered memristive systems

Memristive devices are one of the promising candidates for creating neuromorphic systems due to the possibility of multilevel switching, low operating voltages and high scalability. However, as with any passive element, the memristor requires an external bias voltage to operate, which requires the inclusion of a power source in the circuit. In this regard, of great interest are works on the creation of self-powered memristive systems consisting of connecting in series a memristor and a nanogenerator that converts the energy of the external environment into electrical energy [1, 2]. Such a memristive system has a high potential for applications in aerospace and implantable electronics. At the moment, the first self-powered memristive and sensor systems based on metal oxides and piezoelectric nanogenerators (PENG) have already been developed [2]. The main problems in this area are to reduce the size of the nanogenerator and to match the output parameters of the nanogenerator and the input parameters of the memristor. In the framework of this work, these problems are being resolved by creating a self-powered memristive system based on nitrogen-doped carbon nanotubes (N-CNTs). Previously, we studied the memristive properties of N-CNTs and showed that nanotubes demonstrate reproducible multilevel switching with a resistance ratio in the high- and low-resistance states (HRS/LRS) of about 4⋅105 [3, 4]. It was found that the memristive effect in N-CNTs is due to the incorporation of nitrogen atoms into the nanotube structure and the formation of an internal piezoelectric field [4]. As part of further studies, it was found that an array of vertically aligned N-CNTs is a promising material for creating PENG: the generated output voltage is hundreds of mV and the current generated by single nanotube reaches hundreds of nA [5]. The results obtained allow us to speak about the possibility of developing a self-powered memristive system by connecting in series a memristor and PENG based on N-CNTs. To optimize the output characteristics of the PENG, in particular, the amplitude of the generated voltage, and the input switching voltage of the N-CNT-based memristor, studies were carried out to increase the piezoelectric response and reduce the switching voltage of the N-CNT resistance by changing the concentration of the dopant nitrogen in the nanotube growth process. It was found that it is necessary to grow N-CNTs with a doping nitrogen concentration of up to 12% and a high aspect ratio of length to diameter (more than 60) to create PENG with an output voltage of up to 2 V. These N-CNT parameters are provided at a low growth temperature (500–550 C°) and high ratio of acetylene and ammonia flows (1:5 - 1:6). On the contrary, the N-CNTs with a small aspect ratio (less than 30) and doping nitrogen concentrations of 4–6% are required for the manufacture of memristors with a minimum switching voltage (about 2 V), These N-CNT parameters are provided by increasing the growth temperature to 615 C° and reduction in growth time. The obtained results can be used in the development of self-powered memristive and sensor systems based on nitrogen-doped carbon nanotubes.

Lubrication approximation of pressure-driven viscoelastic flow in a hyperbolic channel

We investigate theoretically the steady incompressible viscoelastic flow in a hyperbolic contracting channel. The fluid viscoelasticity is modeled using the upper convected Maxwell (UCM), Oldroyd-B, Phan-Thien and Tanner (PTT), Giesekus, and the finite elasticity non-linear elastic dumbbell with the Peterlin approximation (FENE-P) models. We first develop the general governing equations for flow within a non-deformable channel whose cross section varies with the distance from the inlet. We then exploit the classic lubrication approximation, assuming a small aspect ratio of the channel to simplify the original governing equations. The final equations, which we formulate in terms of the stream unction, are then solved analytically using a high-order asymptotic scheme in terms of the Deborah number, De, and the formulas for the average pressure drop are derived up to eight orders in De. The accuracy of the original perturbation solution is enhanced and extended over a wide range of parameters by implementing a convergence acceleration method for truncated series. Furthermore, convergence of the transformed solutions for the average pressure drop is demonstrated. The validity and accuracy of the theoretical results is independently confirmed through comparison with numerical results from simulations performed using high-order finite differences and pseudospectral methods. The results reveal the decrease in the average pressure drop with increasing the Deborah number, the polymer viscosity ratio, and the ratio of the inlet to the outlet height. We also show that the fundamental UCM and Oldroyd-B models can predict the major viscoelastic phenomena for this type of internal and confined lubrication flows, while the effect of the rheological parameters of the PTT, Giesekus, and FENE-P models on the results is minor.

Unprecedented confinement time of electron plasmas with a purely toroidal magnetic field in SMARTEX-C

Confinement time of electron plasmas trapped using a purely toroidal magnetic field has been found to exceed {100}, hbox {s} in a small aspect ratio (R_{o}/a sim {1.59}, R_o and a are device major and minor radius, respectively), partial torus. It improves upon the previously reported confinement time by nearly two orders of magnitude. Lifetime is estimated from the frequency scaling of the linear diocotron mode launched from sections of the wall, that are also used for mode diagnostics. Confinement improves as neutral pressures are reduced to < 5 times 10^{-10} hbox{mbar} in the presence of a steady state magnetic field of 200 Gauss (sim {60}, hbox {s} with droop < 0.1%) at {100}, hbox {V} electron injection energies. With reduced pressures the role of (ion driven) instability diminishes and loss mechanisms resulting from elastic electron–neutral (e–n) and the ubiquitous electron–electron (e–e) scattering seem to play an important role which suggests low electron temperatures. The contribution to electron population resulting from the ionization of background neutral gas at these temperatures and pressures are expected to be insignificant and is corroborated in our experiments.

The Effect of Using Different Aspect Ratios of Sustainable Copper Fiber on Some Mechanical Properties of High-Strength Green Concrete

To achieve sustainability, use waste materials to make concrete to use alternative components and reduce the production of Portland cement. Lime cement was used instead of Portland cement, and 15% of the cement's weight was replaced with silica fume. Also used were eco-friendly fibers (copper fiber) made from recycled electrical. This work examines the impact of utilizing sustainable copper fiber with different aspect ratios (l/d) on some mechanical properties of high-strength green concrete. A high-strength cement mixture with a compressive strength of 65 MPa in line with ACI 211.4R was required to complete the assignment. Copper fibers of 1% by volume of concrete were employed in mixes with four different aspect ratios (20, 40, 60, and 120). At 7, 28, and 60 days after typical curing, the samples' mechanical characteristics (compressive strength, flexural strength, and split tensile strength) are assessed. A reported increase in compressive strength of (2, 1.6, and 1.4) in (7, 28, and 60 days) for concrete with a high aspect ratio 120, compared to concrete with a low aspect ratio 20. The flexural strength of high-strength green concrete with fibers of a higher aspect ratio 120 was (23, 11, and 12.6%) times higher for all ages compared to low aspect ratio 20. The split tensile strength rose (1.7, 1.5, and 1.6%) for (7, 28, and 60 days), respectively, for concrete with a high aspect ratio 120, compared to concrete with a low aspect ratio 20. It was found that using fibers with a large aspect ratio improved the mechanical properties of concrete more than fibers with a small aspect ratio.

Equivalent 2-D FEA Modeling Method for AC Loss Analysis of High-Speed Electrical Machines With Litz Winding Considering Incomplete Transposition

In high-speed electrical machines, litz wire shows great performance on reducing the AC loss under complete transposition, which is well-known. However, due to technological limitation, its pitch cannot be made to match the stack length in small aspect ratio machines, bringing significant AC loss. And 3D FEA modeling method is too complicated for its twisted structure and time-consuming. This paper proposed an equivalent 2D FEA modeling method for high-speed electrical machines with litz winding. The machine is divided into several parts along the axial equally, and each part is established by a 2D FEA model approximatively in which litz winding transposition is considered. All 2D models are connected in series in field-circuit coupling model. The influences of structural parameters on AC loss are also analyzed, providing guidance for the optimal design of litz winding in high-speed electrical machines.

Stable orientations of small-scale floating cylinders

A coin always floats in stable equilibrium with its longitudinal axis normal to the air–liquid interface. In contrast, a long thin cylindrical pin floats with its longitudinal axis parallel to the air–liquid interface. In this context, we present a theoretical investigation of the stability of small-scale hydrophobic cylinders floating in vertical and horizontal orientations at various aspect ratios (length/diameter). The study is limited to cylinders denser than water floating at the air–water interface. Our analysis shows that, unlike large-scale vertically floating cylinders, the stability of vertically orientated small-scale cylinders increases with an increase in aspect ratio. A similar trend is observed in the stability of small-scale horizontal cylinders. We also explain the underlying mechanics that leads to a rise in the stability of floating cylinders with an increase in aspect ratio. Unlike large-scale floating cylinders with uniform density, we show that the effect of governing forces (weight, buoyancy and surface tension) in small-scale cylinders changes from a stabilising to a destabilising force with a change in the aspect ratio. For example, in the case of a vertically floating cylinder, the buoyancy force acts as a stabilising force at a small aspect ratio whereas, at large aspect ratios, the buoyancy force has a destabilising influence. Likewise, the body's weight has a destabilising influence at a small aspect ratio and stabilising effect at a large aspect ratio. The reason behind this transformation is that, above a particular aspect ratio, the centre of gravity of small-scale floating cylinders lies below the centre of buoyancy.

High-Rate One-Dimensional α-MnO2 Anode for Lithium-Ion Batteries: Impact of Polymorphic and Crystallographic Features on Lithium Storage.

Manganese dioxide (MnO2) exists in a variety of polymorphs and crystallographic structures. The electrochemical performance of Li storage can vary depending on the polymorph and the morphology. In this study, we present a new approach to fabricate polymorph- and aspect-ratio-controlled α-MnO2 nanorods. First, δ-MnO2 nanoparticles were synthesized using a solution plasma process assisted by three types of sugars (sucrose, glucose, and fructose) as reducing promoters; this revealed different morphologies depending on the nucleation rate and reaction time from the molecular structure of the sugars. Based on the morphology of δ-MnO2, the polymorphic-transformed three types of α-MnO2 nanorods showed different aspect ratios (c/a), which highly affected the transport of Li ions. Among them, a relatively small aspect ratio (c/a = 5.1) and wide width of α-MnO2-S nanorods (sucrose-assisted) induced facile Li-ion transport in the interior of the particles through an increased Li-ion pathway. Consequently, α-MnO2-S exhibited superior battery performance with a high-rate capability of 673 mAh g-1 at 2 A g-1, and it delivered a high reversible capacity of 1169 mAh g-1 at 0.5 A g-1 after 200 cycles. Our findings demonstrated that polymorphs and crystallographic properties are crucial factors in the electrode design of high-performance Li-ion batteries.

Mechanical properties of heterogeneous metallic glasses: Insights from brick-and-mortar designs

The brick-and-mortar architectural paradigm is commonly applied in structural design to achieve an exceptional combination of strength and plasticity due to its highly tunable mechanical attributes. This study applies molecular dynamics simulations of tensile loading to investigate the mechanical properties and failure mechanisms of brick-and-mortar metallic glasses (BMMGs). The focus is primarily on the implications of the aspect ratio of the bricks and interlayer thickness on the strength, plasticity, and deformation mechanisms. Results indicate that the failure mode is typified by multiple shear bands localized within the softer mortar regions, creating a staggered network under smaller aspect ratios that significantly enhances plastic deformation. However, a transition to a single dominant SB occurs when the aspect ratio exceeds 4.1. In addition, results indicate that a concurrent improvement in strength and plasticity can be achieved by modulating the distance between brick layers in BMMGs. This enhancement originates from the extensive generation and interaction of shear transformation zones. This study highlights that a desirable balance between strength and plasticity can be obtained in BMMGs with appropriate brick aspect ratios and interlayer thicknesses, providing a potential design strategy for the advancement of novel metallic glasses with superior properties.

Design of cylindrical saddle-shaped transverse gradient coils with small aspect ratios and high linearity for micro comagnetometers

Design of cylindrical saddle-shaped transverse gradient coils with small aspect ratios and high linearity for micro comagnetometers

Initiation and evolution of butterflies in roller bearings due to rolling contact fatigue

This investigation entails analysis of 520 butterfly formations (BFs) and non-metallic inclusions without BFs in two RCF-tested roller bearings to elucidate the influence of inclusion characteristics and stress level they are subject to, on the initiation and growth of BFs. The results show duplex inclusions, though least frequent in the bearing steels, exhibit the highest butterfly formation rate comparing with pure sulphide/oxide inclusions. It is also found that larger inclusions and those with smaller aspect ratios are more prone to butterfly formation; BF wing length decreases with the increase of inclusion aspect ratio; BF orientation is significantly influenced by inclusion size and stress level; stress magnitude appears to either impede or facilitate BF wing growth depending on BF orientation.

Synergy of different leaf traits determines the particulate matter retention capacity and its susceptibility to rain wash-off

Rainfall plays a crucial role in the removal of particulate matter (PM) from plant leaves, influencing PM retention and the environmental behaviour of harmful substances that accumulate in PM. This study examined the PM retention capacity, particle size distributions, and wash-off rates of leaf surface PM from three common green tree species in northern China during two natural rainfall events (light rain: 8.3 mm; heavy rain: 54.2 mm), to investigate the relationship between the leaf traits, PM retention capacity, and PM wash-off process. Our results found that leaf morphometric characteristics, such as leaf size, length, width, and aspect ratio (length-to-width), had a negative and significant correlations with the PM retention capacity, but had no significant correlation with the leaf surface PM wash-off rate. Smaller leaves with low aspect ratios exhibited greater stability under external disturbances than large leaves with high aspect ratios, resulting in a higher PM retention capacity and lower wash-off rate. Ridges and grooves enhanced the PM retention capacity by increasing the leaf roughness. Rainfall could wash off all particle size ranges of leaf surface PM without altering their mechanical composition. Larger particles were more easily washed off. Euonymus japonicus, with its small leaf size and low aspect ratio, exhibited the highest PM retention capacity. Its curled leaf shape also hindered light rain from washing off leaf surface PM. Forsythia suspensa, with denser grooves and ridges compared with Prunus serrulata, exhibited a rougher leaf surface and higher PM retention capacity. However, this roughness may reduce wettability, making it easier for runoff to form on the leaf surface and dislodge leaf surface PM, resulting in F. suspensa having the highest wash-off rate. Our results highlight the synergy of different leaf traits on PM retention capacity and the PM stability after rainfall.