We present an innovative optical design for image slicer integral field unit (IFU) and a manufacturing method that overcomes optical limitations of metallic mirrors. Our IFU consists of a micro-mirror slicer of 45 arrayed, highly narrow, flat metallic mirrors and a pseudo-pupil-mirror array of off-axis conic aspheres forming three pseudo slits of re-arranged slicer images. A prototype IFU demonstrates that the final optical quality is sufficiently high for a visible light spectrograph. Each slicer micro-mirror is 1.58 mm long and 30 $$\upmu$$ m wide with surface roughness $$\le$$ 1 nm rms, and edge sharpness $$\le$$ 0.1 $$\upmu$$ m, etc. This IFU is small size and can be implemented in a multi-slit spectrograph without any moving mechanism and fore optics, in which one slit is real and the others are pseudo slits from the IFU. The IFU mirrors were deposited by a space-qualified, protected silver coating for high reflectivity in visible and near IR wavelength regions. These properties are well suitable for space-borne spectrograph such as the future Japanese solar space mission SOLAR-C. We present the optical design, performance of prototype IFU, and space qualification tests of the silver coating.
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