The feasibility of producing super-saturated solid solutions with small grain sizes and fine, stable, incoherent dispersoids was determined in laser-surface-melted Ti-rare-earth (RE) (RE = Er, Y, Gd, Nd, or Sc) and Ti-B alloys. Titanium specimens, coated with 0.02 to 1-μm thick electron-beam-evaporated rare-earth metal films or with a 10 to 25-μm thick boron slurry, were surface melted using a 1.5 kW continuous-wave CO2 laser beam at specimen traversing speeds of 0.5 to 40 cm/s. The microstructures of the laser-melted regions, determined by scanning and transmission electron microscopy, were correlated with the laser-processing parameters.Figures 1a-1c are scanning electron micrographs of transverse sections of the laser-melted Ti-Y alloy at traversing speeds of 0.5, 10, and 30 cm/s respectively. The positions of the solid-liquid interfaces match the theoretically predicted melting isotherms for a specimen-beam coupling efficiency of 25%. Constant cooling-rate curves, calculated from the heat-transfer model for a rapidly moving, high-power, Gaussian source, are included in Figures 1a-1c. In the laser-melted Ti-RE alloys with the 0.2-μm thick rare-earth films, the microstructure consists of fine 10-20 nm dispersoids. The dispersoid size decreases with increasing specimen traversing speed as well as with increasing distance from the specimen surface. The volume fraction of the dispersoids increases with increasing film thickness and with melt depth. The equilibrium, coarse, constituent particles, which are generally observed in conventionally cast Ti alloys containing corresponding amounts of rare-earth elements, were completely absent in the laser-melted alloy.
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