Abstract The design, construction and performance of a novel micro-fluxgate sensor is presented in this work. The sensor is based on the large Matteucci effect that is observed in amorphous fibers of typical stoicheiometry Fe77.5Si7.5B15 after proper annealing. The sensor requires a single planar coil to function, which was constructed with conventional printed-circuit techniques along with the sensor signal conditioning circuitry. A new signal extraction technique was applied that is superior to the conventional second-order-harmonic concept, as far as sensitivity and signal-to-noise ratio are concerned. A conventional fiber, with diameter 125 μm and a glass-covered fiber, with core diameter 20 μm and glass-cover thickness 20 μm, were used as magnetic cores in the fluxgate sensor. The amorphous fibers were mounted, subsequently, above a planar coil by soldering each two ends without any further mechanical treatment, like bending or twisting. Current annealing was performed before mounting, for both magnetic core types in order to optimize the inductive response of the fibers. The sensor sensitivity, before amplification, was measured to be 74000 V/T. The low magnetic noise observed allows for a relatively high overall precision, which in the case of glass-covered fiber has been verified to be 60 nT; this figure may easily improve by known signal conditioning techniques. The overall sensor head dimensions are 60 mm ×30 mm. Further scaling down may be achieved by means of advanced lithographic techniques in the case of glass-covered amorphous fibers only, which exhibit significant Matteucci effect in lengths down to 5 mm.
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