The substantial heavy metal concentrations in sewage sludge (SS) from wastewater treatment pose environmental risks and limit its practical applications. To mitigate this, SS was co-pyrolyzed with mixed municipal waste (MMW), and the heavy metals (HMs) distribution in the resulting biochar and leachate was analyzed through ICP-MS. Ecological risk (Er) and geological accumulation index (Igeo) were evaluated for various blending ratio. Results showed that MMW biochar exhibited high carbon and low sulfur content, indicating potential for carbon sequestration and soil enhancement. Both biochar showed intricate pore structures, with a slight increase in surface area, and greater aromaticity observed with the addition of MMW. Pyrolysis concentrated HMs in SS biochar, but enhanced stability reduced their leachate levels. Adding MMW decrease the level of HMs in biochar and leachate, notably reducing Se leaching from 1.54% to 0.12% and slightly lowering Hg and Cu levels. Co-pyrolysis stabilized Se by combining it with organic matter. Er analysis indicated a reduction in Hg and Cd risks by 86.6 and 41.23, respectively, with cumulative ecological risk (RI) dropping from 339.7 to 175.7. Higher MMW ratios reduced Igeo values for Zn, Cd, and Cu, shifting risks from strong to moderate and improving biochar’s agricultural suitability. High Cu and Zn levels in SS, originating from zinc and copper pipes in water treatment, were mitigated by MMW blending. Hence, the optimal co-pyrolysis ratio for HMs immobilization and SS disposal is 50% MMW. These results emphasize the importance of co-pyrolysis to produce safe biochar with reduced ecological risks. However, further research is required to optimize co-pyrolysis for various sludge types at higher pyrolysis temperatures (beyond 400℃) with the application of acid leaching agents.
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