ABSTRACT Polypropylene reinforced recycled brick aggregate concrete (PPFRBAC) is an environmentally friendly building material suitable for township roads, aligning with the goals of energy conservation and emission reduction. In this study, we investigated the effects of polypropylene fibre content and recycled brick aggregate substitution rate on PPFRBAC through 15 specimen groups, developing formulas to determine mechanical strength and Young's modulus. Based on established standards, we determined the acceptable ratios and conducted 140 numerical simulations under traffic load and negative temperature gradient conditions in cold regions. Considering fatigue damage during service life, we confirmed the material's suitability. Using life cycle assessment, we proposed reasonable slab dimensions and mix ratios from an environmental perspective. Results indicate that polypropylene fibre mitigates the adverse effects of recycled brick aggregate on strength, and our predictive model closely matches experimental findings, with an average relative error of less than 15%. Under combined traffic load and negative temperature gradient conditions, tensile stress can lead to fatigue failure. A conventional PPFRBAC slab should have a minimum thickness of 20 cm. Our multi-dimensional approach ensures high reliability in engineering practice.
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