Relative Density Research Articles

Assessment of photon-counting Computed Tomography for quantitative imaging in radiation therapy: PCCT for quantitative imaging in radiotherapy.

To test a first generation clinical PCCT scanner's capabilities to characterize materials in an anthropomorphic head phantom for radiation therapy purposes. A CIRS 731-HN head-and-neck phantom (CIRS/SunNuclear, Norfolk, USA) was scanned on a NAEOTOM Alpha photon-counting CT (PCCT) and a SOMATOM Definition AS+ with single-energy and dual-energy CT techniques (SECT and DECT, respectively), both scanners manufactured by Siemens (Siemens Healthineers, Forscheim, Germany). A method was developed to derive relative electron density (RED) and effective atomic number (EAN) from linear attenuation coefficients (LAC) of virtual mono-energetic images and applied for the PCCT and DECT data. For DECT, Siemens' syngo.via 'Rho/Z'-algorithm was also utilized. Proton stopping-power ratios (SPR) were calculated based on RED/EAN with the Bethe equation. For SECT, a stoichiometric calibration to SPR was used. Nine materials in the phantom were segmented, excluding border pixels. Distributions and root-mean-square deviations (RMSD) within the material regions were evaluated for LAC, RED/EAN and SPR, respectively. Two example ray-projections were also examined for LAC, SPR and water-equivalent thickness (WET), for illustrations of a more treatment-like scenario. There was a tendency towards narrower distributions for PCCT compared to both DECT methods for the investigated quantities, observed across all materials for RED only. Likewise the scored RMSDs showed overall superiority for PCCT with a few exceptions: for water-like materials, EAN and SPR were comparable between the modalities; for titanium the RED and SPR estimates were inferior for PCCT. The PCCT data gave the smallest deviations from theoretic along the more complex example ray profile whereas the more standard projection showed similar results between the modalities. This study shows promising results for tissue characterization in a human-like geometry for radiotherapy purposes using PCCT. The significance of improvements for clinical practice remains to be demonstrated.

Characterization of droplet clusters in a turbulent multiphase gas cloud using a model cough simulator

This study aims to investigate the transport of droplets ejected from an artificial cough simulator, which releases a turbulent puff of droplets into the surrounding air, closely resembling the human coughing process. The focus is on understanding droplet clustering within the multiphase gas cloud across various operating conditions that emulate the wide variation in the spray characteristics in actual human subjects owing to infection severity, age, and gender. Time-resolved particle image velocimetry (PIV) technique was employed to measure the velocity of both droplet and gas phases. It also facilitates the identification and characterization of droplet clusters through Voronoi analysis of the PIV images. The area and length scale of individual droplet clusters were measured, and the degree of droplet clustering was quantified using the clustering index and relative droplet number density within the clusters. Additionally, the interferometric laser imaging for droplet sizing technique was utilized for planar measurement of individual droplet sizes. The range of Stokes number indicated partial to poor response of the droplets to the turbulent eddies. The results reported, for the first time, the presence of droplet clusters in the simulated coughing process. The wide spectrum of cluster size and self-similar evolution of droplet clusters unveil a multi-scale clustering phenomenon, shedding light on the intricate dynamics of the respiratory droplet dispersion process. The study comprehensively investigates the role of injection pressure on droplet clustering and the spatial development of the clusters, revealing some interesting findings, which are discussed.

Robust polymer electrolytes with fast ion-transport nanochannels constructed by carbon dots for long lifespan Li metal batteries

As an anode material in energy storage systems, Li metal has exceptional merits, including high specific capacity, low density, and low redox potential. However, challenges such as lithium dendrites and unstable solid electrolyte interphase (SEI) hinder the practical application of lithium metal batteries (LMBs). Solid polymer electrolytes (SPEs), notably PVDF-HFP, are expected to overcome the above problems because of their mechanical merits and safe features, but their limited ion transportation behaviors result in insufficient ionic conductivity at room temperature. Herein, we invent an approach to prepare high performance electrolytes composed by porous PVDF-HFP and functionalized carbon dots (CDs). Such porous PVDF-HFP polymer membranes are created by a subtle phase inversion process, possessing a sponge-like structure, vertical lithium-ion transport channels and CDs decorated surfaces, thus able to uptake the liquid electrolyte (LE) to form gel polymer electrolytes (GPEs). The CDs fillers are produced in large scale with adjustable surface states, which can enhance Li salts disassociation to release free Li ions. As a result, the optimal conductivity of the as-prepared GPEs at room temperature is up to 8.7 mS cm−1 and the lithium transference number reaches 0.64. Our GPEs endow Li symmetric batteries with very stable SEI and long cycling life over 2200 h, and help realize high capacities and retention rates of the LMBs using LiFePO4(LFP) or LiCoO2(LCO) cathodes.

Pre-lithiation synergized with magnesiothermic reduction to enhance the performance of SiO anode for Advanced lithium-ion batteries

Due to its high theoretical specific capacity, micron-sized silicon monoxide (SiO) is regarded as one of the most competitive anode materials for lithium-ion batteries with high specific energy density. However, originating from the low initial Coulombic efficiency (ICE) and large volume expansion, its large-scale application is seriously hindered. Herein, an easy-to-implement solid-state pre-lithiation method synergized with the magnesiothermic reduction process was performed to enhance the ICE of SiO and a common bimetallic hydride was used as a prelithiation reagent. Moreover, the effects of different pre-lithiation reagent amounts on the physical and electrochemical properties of SiOx are investigated. Notably, the SiOx-LA@C composite anchored by in-situ generated LiAl(SiO3)2 shows a more stable microstructure and excellent electrochemical properties, which delivers an ultrahigh ICE of 89.4 % and an excellent initial capacity of 1864.4 mAh g−1. Furthermore, the full cells were successfully assembled by using the prepared anodes, which exhibit relatively stable cycle performance over 150 cycles. This work suggests a safe and feasible route to enhance the ICE of SiOx for the applicable SiO-based anode materials.

Morphological impact on the supercapacitive performance of nanostructured ZnO electrodes

This study investigated the influence of the ZnO morphology on the energy storage capacity of symmetric supercapacitor devices, focusing on the defect centers present in the materials due to morpho-structural differences. Thus, ZnOs with five different morphologies were synthesized with varying methods in which the nanoparticles have the form of flowers, bullets, pyramids, hexagons, and rods. All materials were thoroughly characterized by scanning/transmission electron microscopy, X-ray diffraction, and spectroscopic techniques like photoluminescence, UV–Vis, Raman, and electron paramagnetic resonance spectroscopy. Subsequently, the ZnO-based materials were assembled in symmetric supercapacitor devices to test their energy storage capabilities. The ZnO with nanorod and hexagonal morphologies showed the best specific capacity (180 and 142 F/g), energy density (25 and 19 Wh/kg), and power density (211 and 252 kW/kg) values. The importance of the defect centers in the materials was highlighted, where the ratio between the Zn and O vacancies, evidenced by EPR spectroscopy, plays a crucial role in the ZnO materials’ energy storage capacity. The Raman results support the proposed model, which underlines the importance of oxygen vacancies. In contrast, BET measurements show that the specific surface area of the morphologically distinct ZnO materials does not change drastically, validating the importance of the defect centers in the materials. A so-called “bottle-neck” effect is proposed to describe the relation between the paramagnetic vacancies and the electric properties of the materials.

Validation of 3D thermal simulations of the Double C Block, a novel composite masonry unit, using in-situ U-value measurements

Energy efficient building envelopes, particularly innovative prefabricated building components, can significantly contribute to lower the building industry energy-related emissions. In this research the composite masonry unit Double C Block (DCB) is quantitatively tested by means of three-dimensional thermal simulation validated by in-situ U-value measurements carried out in both summer and winter conditions.The simulations were enhanced by the experimental measurement of the dry thermo-physical material properties (specific heat capacity, thermal conductivity, and density) in laboratory conditions for both concrete and polyurethane. The samples were extracted from real-scale DCB prototypes. Furthermore, site-specific boundary conditions of Malta — representative a case study of a Mediterranean climate − were utilised in the simulations. Both laboratory and in-situ assessments of thermal transmittance, or U-value, had their uncertainty specified as part of the calculations.The validation exercise was performed by means of hourly recorded surface temperature and the selected indices were the root mean square error and mean absolute error. Results showed that these indices were within the recommended accuracy thresholds during both winter and summer assessments. For the hourly-based heat flux measurements, the mean bias error and coefficient of variation of the root mean square error were found lower than values reported in literature, thus supporting the robustness of the overall simulation outputs. Hence the 3D CVM simulation was experimentally validated by in-situ assessments.The convergence value of the experimental U-value provided respectively 1.51 ± 0.20 W/m2K (winter) and 1.44 ± 0.19 W/m2K (summer). Then, the validated 3D CVM model was adapted to calculate the theoretical U-value of DCB, using monthly values of recorded surface temperatures obtained by the test cells (in both seasons). The predicted thermal transmittance was of 1.47 W/m2K, in both conditions, and this almost matches the above-mentioned experimental assessments and thresholds established in previous works.

Spent tea leaves and tea bags - promising biofuels?

The spent tea leaves used after the extraction of liquid from processed tea are insufficiently utilized waste, rich in essential amino acids, polyphenols, alkaloids, and minerals, produced in large quantities, e.g., in tea houses, hospitals, school canteens, etc. Therefore, this study is aimed at characterizing this waste, how it is processed into pellets and how it subsequently increases its energy potential by torrefaction. The influence of the method of tea packaging, i.e., loose tea leaves or tea bags, was also considered. Several types of tea waste were processed using a pilot plant pelletizing press and torrefaction stand. The prepared pellets were characterized by mechanical parameters, such as the pellet durability index, the wettability index, water resistance, hardness, or specific bulk density, and were integrated by FTIR measurements. Furthermore, pellet’s energy parameters, such as higher heating value, lower heating value, and elemental analysis, were compared. The results show that non-torrefied pellets have an average combustion heat of 19 KJ.kg-1, while torrefied pellets have a value of 9 KJ.kg-1 higher. Overall, the study demonstrates that spent tea leaves can be converted into a sustainable source of bioenergy and presents a solution for the treatment of this waste, as well as a renewable energy option.

N-doped porous carbon nanofibers with high specific capacitance and energy density for Zn-ion hybrid supercapacitors

N-doped porous carbon nanofibers have shown a wide application prospect for Zn-ion hybrid supercapacitors (ZHSs), but so far, the affordable synthesis remains a daunting challenge. Using the exfoliated silk nanofibrils (SNFs) as carbon and nitrogen sources, NaCl/KCl as carbonization medium and KOH as active agent, herein, a new variety of N-doped porous carbon nanofibers, SPCN-x, is prepared, involved a sequential ‘SNFs exfoliation’ and ‘mixture pyrolysis’. Results confirm that, with the activation of KOH, porosity structure and specific surface area of the nano-fibriform products are clearly enriched, thus forming a hierarchically porous structure. Typically, SPCN-10 shows a N doping content of 5.6 wt%, pore volume of 0.33 cm3 g−1 and specific surface area of 645 m2 g−1, and presents a great energy storage property as cathode for ZHSs, such as energy density of 70.4 Wh kg−1 and specific capacitance of 197.9 F g−1. Besides, it has excellent durability with a capacitance retention rate of 90.2 % after 10,000 cycles. The electrochemical behavior of SPCN-10 is better than numerous reported ZHS cathodes, which not only highlights our ingenious synthesis, but also ensures a huge potential in large-scale practical application.

Crystallographic Characterization of Gypsum Synthesized from Marine Wastes: Babylonia japonica, Olive sayana, and Conasprella bermudensis

The study synthesized gypsum nanocrystals using conventional wet chemical precipitation methods from marine mollusks like Babylonia Japonica, Olive Sayana, and Conasprella bermudensis. Different characterization techniques like Thermogravimetric Analysis (TGA), X-ray Diffraction (XRD), Fourier Transform Infrared Spectroscopy (FTIR), Scanning Electron Microscopy (SEM), and Energy Dispersive X-ray Spectroscopy (EDX) were used to confirm the formation of the nanocrystals. XRD data assessed various structural parameters, including the dimension of the unit cell, crystallinity index, specific surface area, lattice parameters, dislocation density, and macrostrain. The Rietveld refinement study did not reveal the formation of alternate phases, and the predicted lattice parameters, Full Width at Half Maximum (FWHM), and X-ray density contradicted the actual data. The synthesized gypsum displays crystallite dimension within the acceptable range of < 200 nm, as calculated using various XRD model equations. Additionally, the values for strain (2× 10-4 to 4 × 10-4), stress (-1×107 to 2×107 N/m2), and energy density (2.87 × 102 to 2.16× 103 J/m3) were also estimated for the synthesized samples. The preferential growth calculation indicates stable phase formation of gypsum along the (020) and (040) plane. Furthermore, The study compared the properties of gypsum, including pH, conductivity, and potential difference (PD), in soil extraction and an aqueous medium.

Visible-light-operative photocatalyst based on Er-TiO2 Nanostructures Blended with Room temperature ferromagnetism, band-gap Increment, and high optical transparency

TiO2 thin films doped with Er+3 percentage (1-5wt.%) have been prepared using the sol-gel dip coating technique. Er influences the morphological, structural, magnetic, electrochemical, UV, dielectric, Photoluminescence, and photocatalytic properties of TiO2. FTIR was utilized to examine the different functional groups. The confirmation of the anatase phase formation was established through XRD spectra and FTIR spectra. When the concentration of dopant increased, the crystallite size was found to be decreased from 7.96 to 5.62 nm. A blue shift was noticed in transmission spectra as the dopant concentration increased leading to an increase in the bandgap of thin films. The dielectric properties of all thin films exhibited typical behavior. The barrier height, density of localized states at fermi levels, and hopping distance were examined using AC conductivity measurements. As dopant concentrations increased the dielectric constant increased while AC conductivity decreased. The outcomes of electrochemical charge-discharge tests provided the specific capacitance, power density, and Energy of Er-doped TiO2. Er-doped TiO2 especially at 5wt.% showed significant photocatalytic activity in decomposing indigo carmine under sunlight, suggesting its potential for water treatment, and mitigating environmental pollution. Furthermore, Er-doped TiO2 demonstrated efficient functionality as a CO gas sensor. Er-doped TiO2 exhibited violet photoluminescence, with emission intensity modulated by elevating the Er percentage attributed to heightened defect concentration. These properties find a utility in Optoelectronic device applications. Magnetic analysis indicated that incorporating a trivalent dopant (Er+3) into the Ti-O lattice enhanced ferromagnetic properties.

Nanocomposite Material Sb2S3:SnS:MnS2 its Fabrication and Utilization as Efficient Electrode for Energy Storage in Supercapacitor

AbstractThe nanocomposite material Sb2S3: SnS:MnS2 was fabricated by single precursor technique by using dithio‐carbamate ligand as Sb2S3:SnS:MnS2 (DDTC) complex. An internal and external look at the anatomy and activity of the substance was obtained by using a variety of analytical techniques like XRD, FTIR, UV‐Vis and SEM. Additionally, various electro‐analytical tools like LSV, CV, GCD and EIS were applied to confirm material's rich electro‐active capability for photoactive electrode. XRD revealed its average crystallite size of 12.33 nm with 82.8 % crystallinity. Optical characteristics represented describe effective semiconducting nature of nanomaterials with optimum band gap of 2.65 eV. By using electrochemical processes, LSV and CV demonstrated fertile opto‐electrical nature of Sb2S3: SnS: MnS2 (DDTC) material with specific capacitance, Csp, of 1080 F/g at scan rate of 2 mV/s. With a high specific power density of 2656 W/kg, the GCD technique attempted to validate the nature of the material as an electrode with a good charge‐discharge mechanism. In EIS, low series resistance, Rs=0.73 Ω, was observed to be very beneficial argument in validating the nanocomposite synthesized in this research project as effective and low‐cost material which can be applied in different energy producing and storing devices like solar system and super‐capacitors etc.

In-situ synthesis AgO/AgNPs composite as binder-free cathode for high-performance aqueous AgO-Al batteries

Aqueous AgO-Al batteries are promising systems due to their ultrahigh specific capacity, energy density, and stable output voltage. However, they still suffer from the low utilization and sluggish kinetics of the cathode. In this study, the binder-free AgO/AgNPs composites were synthesized in-situ using a simple electrodeposition method. Due to the excellent conductivity and rich mesoporous structure of AgO/AgNPs materials, the electron and ion transfer kinetics were enhanced, thereby improving the charge storage performance of the electrode. As expected, the AgO-Al battery with the optimized AgO/AgNPs composite cathode demonstrated excellent rate performance, achieving a high discharge capacity of 325.1 mAh g−1, and a stable operating voltage platform of 1.55 V at the current density of 1000 mA cm−2. The maximum energy and power density were 687 Wh kg−1 and 6.2 kW kg−1, respectively. This work presents an effective strategy for designing high-performance AgO electrode materials for AgO-Al batteries.

Environmental disposal of sulphide-rich and desulfurized tailings: Thickening, rheological, mechanical, and leaching performance

The surface disposal of sulphide-rich tailings (compared to ordinary tailings, it contains many sulphides) will cause environmental and groundwater pollution, and it is an eco-friendly method to prepare cemented paste backfill (CPB) from sulphide-rich tailings and backfill it into underground goafs. However, the thickening performance of sulphide-rich and desulfurized tailings is unclear, the sulphide-rich CPB strength cannot meet the standard. Therefore, a comprehensive study was conducted on its thickening performance through settling columns and dynamic thickening experiments, mechanics, and leaching tests were also conducted. The optimal flocculant conditions with different sulphide contents were obtained through settling column experiments. Meanwhile, it was found that turbidity and initial settling rate (ISR) were linearly related to tailings feeding concentration. Due to the higher specific gravity of sulphide-rich tailings, under different flocculation conditions, the higher the sulphide content, the higher the concentration, and there is a linear correlation between sulphide content and concentration. The results of dynamic thickening show that rake-shearing can improve the concentration and the shear yield stress, both of which increase rapidly at first and then slowly with the extension of shearing time. A logarithmic model of concentration based on shear yield stress was established. The unconfined compressive stress of the CPB prepared from tailings desulfurized to 20.7 wt%-S (S20.7) is much higher than that of 30.7 wt%-S sulphide content tailings (S30.7), which can meet the backfilling requirements. The concentration of metal ions in the soaking solution of S20.7 CPB is higher, and the environmental impact is small. Finally, it is recommended to choose S20.7 for backfilling. The study is significant for revealing the thickening and mechanical performance evolution of sulphide-rich tailings and environmental protection disposal.

Yield surface of multi-directional gradient lattices with octet architectures

In this paper, a theoretical method is developed to delineate the effective elastic properties and yield surface of the gradient cellular structure. Additionally, a technique is presented for the construction of multi-directional gradient lattices, and two novel tri-directional gradient lattices (TD-GLs) by assembling octet unit cells with side lengths following specified gradient topological parameters serve as an illustrative example. Their effective elastic properties and yield surfaces are systematically investigated with the aid of theoretical, experimental, and finite element methods. It is found that the effective elastic modulus of the proposed TD-GLs exceeds by 48.80% as compared to that of conventional uniform octet lattices. Moreover, the normalized yield surfaces are proposed to emphasize the predominant role of structural topological features by eliminating the influence of the relative density on the yield behavior of TD-GLs, and this method that also can be extrapolated to other tension-dominated lattices. Subsequently, a theoretical model is developed to establish closed-form yield functions for characterizing the yield behavior of TD-GLs. The predicted yield surfaces from the proposed theoretical model demonstrate good agreement with the simulated results. Finally, the proposed TD-GLs demonstrate outstanding yield performance in various directions deviating from their orthogonal principal axes or planes, compared to lattices with uni- or dual-directional gradient topological configurations. In summary, the proposed multi-directional gradient lattices in this study exhibit the exceptional stiffness and outstanding yield performance in various directions, offering valuable insights for the structural design and engineering applications of lattice structures.

Effect of grain size on mechanical properties and aging of yttria-stabilized tetragonal zirconia polycrystal fabricated by stereolithography-based additive manufacturing

The objective of this investigation was to comprehensively assess the impact of grain size on the mechanical properties and low-temperature degradation (LTD) of yttria-stabilized tetragonal zirconia polycrystal (3Y-TZP) fabricated by stereolithography-based additive manufacturing at the submicron scale. Four 3Y-TZP ceramics with high relative density (>98%), ranging in grain size from 0.2 μm to 1 μm, were successfully prepared and validated for studying mechanical properties (including Vickers hardness, fracture toughness, and flexural strength) as well as LTD progression. This study elucidates the mechanical behavior of zirconia ceramics at the submicron scale, focusing on fracture micromechanisms and the grain size dependence of transformation toughening. Additionally, it examines the influence of grain size on the hydrothermal aging behavior of zirconia ceramics at the submicron scale using Raman spectroscopy.

Cu/AlN composite and functionally graded materials with high strength and high electrical- and thermal-conductivity fabricated by spark plasma sintering

In this study, Cu/AlN composites and functionally graded materials (FGMs) were fabricated with the spark plasma sintering method. It was observed that a two-step sintering process, involving sintering under low pressure as the initial stage to remove adsorbed chemicals on the powder, was an effective method for producing sintering objects with high relative density. The hardness of the composites significantly increased with higher volume fraction of aluminum nitride (AlN) particles, while electrical- and thermal-conductivity decreased. Nevertheless, the advanse impact of AlN on thermal-conductivity was found to be minimal. Additionally during compression test, a crack was noted at the interface between Cu and Cu-5 vol%AlN region in two-layered FGMs after, whereas no such crack was observed in the three-layered FGMs. Therefore, it is confirmed that the concept of FGMs is useful in overcoming the shortcomings of mutually exclusiveness among high strength, high electrical- and high thermal-conductively.

EXPERIMENTAL ANALYSIS OF POISSON RATIO ON METAMATERIALS MANUFACTURED FROM CRUMPLED ALUMINUM FOIL SUBJECTED TO UNIAXIAL COMPRESSION

In this work experimental results are presented concerning the auxetic behavior of a crumpled metamaterial manufactured with aluminum foil, so far such experimental evidence has not been reported by other authors. Thus, 2D digital image correlation (DIC) was used to make full field measurements of longitudinal and transverse strains on the surface of crumpled aluminum specimens under axial compression; it was no possible to use conventional methods on the measurements of strains, such as strain gages or extensometers, due to the irregular topography on the surface of the specimens. The obtained results exhibit the auxetic nature of the aluminum crumpled material, with Poisson´s ratio values that vary from ?=-0.17 to ?=-0.02 for relative densities in the range ?_r=0.07 to ?_r=0.21. Keywords: Auxetic, Digital Image Correlation, Crumpled material, Poisson, Computer vision system.

Comparison of the Distribution Patterns of Microsatellites Across the Genomes of Reptiles

ABSTRACTMicrosatellites or simple sequence repeats (SSRs) are prevalent across various organisms' genomes. However, their distribution patterns and evolutionary dynamics in reptile genomes are rarely studied systematically. We herein conducted a comprehensive analysis of SSRs in the genomes of 36 reptile species. Our findings revealed that the total number of SSRs ranged from 1,840,965 to 7,664,452, accounting for 2.16%–8.19% of the genomes analyzed. The relative density ranged from 21,567.82 to 81,889.41 bp per megabase (Mbp). The abundance of different SSR categories followed the pattern of imperfect SSR (I‐SSR) &gt; perfect SSR (P‐SSR) &gt; compound SSR (C‐SSR). A significant positive correlation was observed between the number of SSRs and genome size (p = 0.0034), whereas SSR frequency (p = 0.013) or density (p = 0.0099) showed a negative correlation with genome size. Furthermore, no correlation was found between SSR length and genome size. Mononucleotide repeats were the most common P‐SSRs in crocodilians and turtles, whereas mononucleotides, trinucleotides, or tetranucleotides were the most common P‐SSRs in snakes, lizards, and tuatara. P‐SSRs of varying motif sizes showed nonrandom distribution across different genic regions, with AT‐rich repeats being predominant. The genomic SSR content of the squamate lineage ranked the highest in abundance and variability, whereas crocodilians and turtles showed a slowly evolving and reduced microsatellite landscape. Gene ontology enrichment and Kyoto Encyclopedia of Genes and Genomes pathway analyses indicated that genes harboring P‐SSRs in the coding DNA sequence regions were primarily involved in the regulation of transcription and translation processes. The SSR dataset generated in this study provides potential candidates for functional analysis and calls for broader‐scale analyses across the evolutionary spectrum.

Effect of mechanical milling time on powder characteristic, microstructure, and mechanical properties of AA2024/B4C/GNPs hybrid nanocomposites

In this study, hybrid nanocomposites consisting of an AA2024 matrix reinforced with 1 wt% B4C nanoparticles and 1 wt% GNPs were produced using a powder metallurgy method assisted by mechanical milling. This study aimed to systematically investigate the effect of grinding time on powder characteristics (particle size, microhardness, and morphology) as well as microstructure, densification, and mechanical performance to optimize processing conditions for superior material properties. Microstructural characterization of powders and bulk samples were carried out using a SEM device equipped with EDS. The results indicate that with increasing milling time, the particle size significantly decreased, while the particle hardness increased substantially. Additionally, the sample milled for 8 h achieved the highest relative density among the hybrid nanocomposites, reaching a value of 95.3 %. Mechanical tests revealed that after 8 h of milling, the hardness and tensile strength reached peak values of 164 HB and 314 MPa, corresponding to increases of 56 % in hardness and 43 % in tensile strength compared to the unreinforced alloy. The analysis results confirm that the optimal properties were obtained after 8 h under all conditions.

Design and optimization of stirrer and mixer design for the correct mixing of pharmaceutical powders through DEM

Mixing of granular materials is an important process for pharmaceutical industries. In this study, a quantifiable calculation method was suggested to determine the final mixing degree of the mixture. Based on that, the effect of the stirrer design, rotational speed, powder density, cohesivity, material ratios, and particle movement in the chamber guided through different designs of deflectors on the final mixing quality is examined. The results show that increasing the stirring speed, generates better mixing quality. However, introducing a varying rotational speed mode improves the mixing degree specially for binary mixtures with high relative densities. The improvement of the mixing with the number of contacting blades is observed. Finally, the introduction of a simple deflector drastically enhances the mixing quality and enables the feeding into the chamber, which is key for continuous operation with cohesive powders, making the process more stable and efficient by using more of the mixing volume.