Orthotropic steel bridge deck suffers from fatigue cracking due to its orthotropic configuration and cyclic vehicular load. Hence, fatigue crack monitoring and prediction are crucial for addressing this issue. The Lamb-wave technique has potential in monitoring the growth of fatigue cracks, whereas most of the existing signal processing methods show poor performance in the crack prediction. To improve the accuracy and reliability of fatigue crack prediction, an inductive semi-supervised learning (ISL) approach is proposed in conjunction with Lamb-wave monitoring. The presented method is first verified by conducting a fatigue test of orthotropic steel bridge deck loading by three load conditions which would lead to different types of cracks, where lightweight Lamb-wave monitoring devices were adopted. The approach was further applied in field monitoring to validate its effectiveness in real engineering structures. The results demonstrate that the proposed method can recognize the initiation of fatigue cracks by giving a predicted time interval in which the real initiation moment locates. Similar increasing trends are found between the predicted and real crack lengths during the growth of cracks, while a relative fluctuate is existing in the predicted results, and the prediction accuracy of crack lengths can be regarded as 2 mm. For bridge field monitoring, the real fatigue crack length was also well predicted by the proposed method, exhibiting an average error of 0.82 mm in comparison with the real values. In general, the research findings emphasize the adaptability of the proposed method for fatigue crack prediction in practical engineering.
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