Since density, ductility, and homogeneity of titanium coatings have a special significance by reason of the use of such coatings in the fabrication of chemical apparatus and equipment, metallurgical tests were conducted with a view to determining the effect of the gas atmosphere on these properties. The various tests yielded the following findings. Photographs of the structure of the coatings taken through a light-optical and electron-optical microscope reveal that arc-sprayed titanium coatings are completely dense, crack-free, and homogeneous if they have been applied in a shielding gas atmosphere of highest-purity argon. Adding reactive gases such as nitrogen to the shielding gas atmosphere causes inhomogeneous, brittle, and cracked coatings to be produced which are characterized by segregations in the direction of the temperature gradient. Examination under a scanning electron microscope and a photoemission electron microscope reveals the presence of dentritic nitrides in nitrated arc-sprayed titanium coatings. Structural examinations conducted with an x-ray diffractometer reveal that arc-sprayed titanium applied in an inert gas atmosphere does not contain foreign phases, which means that it is free from oxides and nitrides and may hence be regarded as homogeneous. By reason of the high cooling rate obtaining in thermal spraying, the transformation of the lattice structure of the titanium from the β-phase into the a-phase which, in equilibrium, occurs at 882 °C, is partially suppressed so that the spray coatings contain unstable β-titanium in addition to the stable a-titanium. As the partial pressure of the nitrogen increases the super-cooled β-phase of the titanium decreases in proportion to the increase in a-Ti stabitization. The angle shift of the diffraction reflections already noted in spraying in an atmosphere of highest-purity argon, increases with rising nitrogen content since, for one thing, the internal tensile stresses increase with increasing embrittlement of the structure and, for another, the interstitial solution of the nitrogen expands the mixed crystal. Microhardness measurements prove that the hardness of the coatings is low if gas/metal reactions are avoided, whereas the rising partial pressure of reactive gases causes the hardness to increase markedly, which is an indication of decreased ductility of the coatings. Electrochemical measurements prove that arc-sprayed coatings applied in an inert gas atmosphere exhibit the same behavior as the starting materials. The usability of such coatings as a protection against aggresive media has therefore been demonstrated.
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