AbstractGlycerine is produced by aqueous hydrolysis of tallow fat in the Twitchell process under high pressure (40–60 bar) and temperature (250–270 °C). An effort was made to improve the degree of hydrolysis under optimal operating conditions by varying the feed ratio in a 20‐L Parr reactor. The 1:4 blend of water/tallow at 256 °C and 60 bar was recorded as optimal operating conditions (non‐catalytic), yielding a degree of hydrolysis of 98.4 %. A survey shows that there is a need to find alternate operating control strategies for achieving better efficiency and safe operation. Material and energy balances across the countercurrent hydrolysis tower were developed to calculate the glycerine and free fatty acids in the raffinate and extract phases, using the first principle for dynamic analysis. The model equations were validated and used to identify simple model structures suitable for designing model‐based strategies to control the process temperature in the extraction process.
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