Currently, global countries are actively focusing on carbon emission reduction. Utilizing recycled aggregate concrete (RAC) is expected to realize global carbon neutrality objectives. However, due to its inherent mechanical limitations, its application in structural contexts is restricted. This study aimed to enhance the mechanical attributes of RAC and expand its utility beyond low-strength applications. By employing recycled aggregates, steel fibers, and ordinary Portland cement, a novel eco-friendly composite filler was developed for steel- tube filling. A comprehensive study on 16 concrete mix ratios and 23 steel-tube recycled concrete columns was conducted. The parameters included the recycled aggregate volume, steel fiber content, and steel pipe thickness. The results revealed that reasonable mix design enabled RAC to exhibit flexural performance similar to that of conventional steel-tube concrete. Moreover, while increasing the recycled aggregate content deteriorated the overall mechanical properties, incorporating steel fibers extended the elastic stage and enhanced the flexural characteristics. Optimal results were achieved with 1.2 % steel fiber addition and 75 % recycled aggregate. The comparison between the derived equation and the experimental data demonstrated a high level of agreement, confirming the accuracy of the equation. Furthermore, acoustic emission technology was employed in this experiment to monitor the failure progression of steel tube recycled concrete columns subjected to a pure bending load. The findings revealed a triphasic failure process: elastic, elastic-plastic, and strengthening stages. The analysis demonstrated a consistent correlation between acoustic emission parameters and waveform characteristics with the failure process of the specimen. Empirical evidence demonstrated the efficacy of acoustic emission technology in effectively monitoring the damage severity and failure chronology in recycled concrete steel pipe columns during bending.
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