Pumping Equipment Research Articles

Modelling pressure dynamics in a gas pipeline with an in-line sampling

Gas pipelines, whether main, field, or urban, often operate in non-stationary modes. Changes in the operating modes of pumping stations, equipment start-up and shutdown, an in-line sampling or pumping and various factors are causes of instability of pressure, velocity, gas flow rate. Main pipelines are complex engineering systems with the pipeline itself being the main element. Fail-safety is the major factor in the operation of this system. Ensuring operational safety requires studying the movement regimes of the transported medium, particularly study of the dynamics of pressure duringstart-up or shutdown and at specific extraction points. This article aims to build a mathematical model and study the pressure dynamics in a gas pipeline with a sampling point. The theory of non-stationary motion liquid in round pipes has been strongly developed in the works of I. A. Charnyj. These works consider a large complex of engineering tasks taking into account viscous properties of the transported medium and pipe resistance in the hydraulic approximation. In the article on the basis of I. A. Charnyj's researches on the motion of real liquid in circular pipes the equation in partial derivatives of hyperbolic type is compiled. The equation describes the unsteady pressure of a horizontal section of gas pipeline with an extraction point. Using the Dirac delta function allows the formulation of the problem in the form of a single equation. Pressures are set at the ends of a given section, and the initial velocity is related to the Dirac delta function. By applying the finite Fourier sine transform, the partial differential equation is transformed into an ordinary differential equation and solved. Solution of equation is vision of a solution to the initial task. Inverse transform formulas based on Fourier theory allowed us to proceed to the solution of this task. Explicit dependences for the dynamics of unsteady pressure are obtained. The qualitative analysis of the formulas indicates the wave motion of a medium during the initial phase of operation, transitioning into a stationary mode after a brief period. The duration of the transition period depends on factors such as the hydraulic resistance coefficient and the velocity of the transported medium. Coefficient of hydraulic resistance and the velocity of the transported medium are the main factors. An example is considered for a horizontal section under isothermal flow conditions. With assumed numerical parameters, the transition to a stationary state occurs approximately 17 minutes after the process begins, as illustrated in the graphs provided in the article. Engineers can use mathematical models of the liquid and gas motion through pipes in the design of pipelines, as well as in solving tasks that arise during their operation. These tasks include monitoring the condition of the pipeline system, optimizing the operation, accumulation capacity estimates and others.

Rotor fault diagnosis of centrifugal pumps in nuclear power plants based on CWGAN-GP-CNN for imbalanced dataset

As a crucial device in nuclear power plants, centrifugal pumps undertake the critical role of cooling water circulation. Centrifugal pump rotor misalignment and unbalanced faults cause pump performance degradation, vibration increase, and equipment damage, thus seriously affecting the safety and reliability of nuclear power plants. In the process of centrifugal pump rotor fault, the difficulty in obtaining data samples and the limited amount of data can lead to an imbalance problem between the quantity of normal state and fault state samples in the dataset. In order to solve the problem, this paper proposed a CWGAN-GP model for generating rotor fault data based on CGAN and WGAN-GP models, and combined it with a two-stream CNN model to realize the rotor fault diagnosis with an imbalanced dataset. The quality and performance of the data generated by the proposed method were evaluated and validated in terms of visualization analysis, statistical indicators, and comparison with different data generation models. The results show that the CWGAN-GP model can generate high-quality data. Meanwhile, compared with other models on datasets with different degrees of imbalance, the two-stream CNN model is more effective in fault diagnosis on the expanded dataset by the CWGAN-GP model, and the improvement of fault diagnosis accuracy ranges from 1.40% to 13.33%.

Research on Control of Pump and Valve Testing Equipment

Abstract The complex flow state of the fluid makes it difficult for the pump valve to accurately control it. A study was conducted on the pressure flow control of a valve control device for gas-liquid two-phase flow, and experiments were conducted on the joint control of gas-liquid two-phase flow. The results showed that pressure has a significant impact on control, and it is necessary to ensure that pressure remains constant during the control process. The joint control of gas-liquid two-phase flow has consistency in changes, and precise control of gas-liquid two-phase flow can be achieved through studying consistency.

АНАЛИЗ ПРОБЛЕМ, ВОЗНИКАЮЩИЕ ПРИ ЭКСПЛУАТАЦИИ ПЕСЧАНЫХ СКВАЖИН

The article considers the causes of the formation of mechanical impurities in deep pump wells and the consequences that it entails for the listed reasons. The impact of solid floating particles in the liquid on the well equipment and the importance of improving the filtration technology of sand- containing liquid to prevent it has been noted. As a method used in the fight against mechanical impurities, the advantages and disadvantages of the filter design, which washes the filter element without lifting the pumping equipment, and the V-shaped wire slotted grilles made of durable stainless steel located in the filter compartment are considered. In practical methods of combating mechanical impurities, the main directions of technology for equipping the bottom areas of wells with filters and the main criteria for combating the negative effects of mechanical impurities are indicated. Based on the special importance of the problem of reducing solid floating particles in the production of a gas-liquid mixture, several methods of insulating sand from impurities used in oil production are considered to protect deep pumping equipment. It is established that solving the problem of increasing the reliability of pumping equipment in the presence of solid float particles in the reservoir fluid requires an integrated approach to the selection of technical means. Analysis of the operability of existing filters in the intake of deep pumps showed that they have low efficiency in the fight against solid floating particles, including the need to periodically raise the pumping equipment for cleaning due to the adhesion of solid floating particles to the surface

Development of a system for diagnostic monitoring of pumping equipment using wireless data transmission technology

Development of a system for diagnostic monitoring of pumping equipment using wireless data transmission technology

Study on the impacts of refrigerant leakage on the performance and environmental benefits of heat pumps using R513A as replacement of R134a

The escalating threat of global warming has highlighted the imperative to address the greenhouse effect. R513A is recognized as a viable substitute for R134a, providing a lower global warming potential (GWP) while preserving similar thermodynamic properties. However, refrigerant leakage is one of the common faults in heat pump equipment. For industrial heat pumps, refrigerant leakage can make the system less stable and affect normal industrial production, while long-term leakage can also affect the carbon emissions of the industry. When substituting refrigerants, it is crucial to consider not only their distinct properties under typical operating conditions but also the stability and environmental impact of the alternative refrigerant in cases of leakage. This paper focuses on experimentally evaluating the impact of using R513A to replace R134a on the performance of refrigeration systems under the condition of rapid refrigerant leakage. Then the life cycle climate performance evaluation (LCCP) theory is used to assist experimental results in evaluating the carbon footprints of R513A and R134a systems at different annual leakage rates. The results show that R513A has better stability than R134a when responding to rapid refrigerant leakage. This paper determines the changes in annual electricity consumption and indirect emissions under several annual leakage rates and finds that the impact of leakage on indirect emissions is also not negligible. During the utilization phase of the equipment, when leakage was taken into account, the carbon emissions of the R134a system were higher.

Mechanism of Instantaneous High-Strength Sand–Water Inrush in Steeply Inclined Mining of Soft Coal Seam under Disturbed Rock–Soil Overburden

Abstract Water and sand inrush pose significant threats to underground geotechnical engineering, including shallow buried resource extraction and tunnel construction. To understand the mechanisms behind these phenomena, a mud collapse accident in Chaider Coal Mine was comprehensively investigated through field exploration and laboratory-based testings. Using numerical simulation experiments, we analyzed the failure patterns and seepage characteristics of overlying strata in steeply inclined coal seam mining under various working conditions. We established a structural instability model for water and sand inrush and identified the critical conditions for sand collapse occurrence. Our research indicates that the backfill in the surface mining pit provided a substantial material source for the accident. The overall destabilization of the top coal, due to its insufficient thickness and strength, created a pathway for sand collapse. Furthermore, frequent rainfall during the flood season and the inadequate arrangement of pumping equipment acted as triggers for the sudden water collapse. Preventative measures, such as limiting the mining height, enhancing the shear strength of the top coal, and altering the working face layout, can effectively control the development height of the water-conducting fracture zone. Additionally, timely evacuation and lowering of the aquifer water level, weakening its seepage effect in the top coal area, reducing the moisture content of the bottom soil, and improving its shear strength can mitigate water and sand inrush accidents in the backfill areas of open-pit mines.

An experimental investigation on copper square electrode wear in electric discharge machining of Hastelloy B2

Hastelloy B2 is a high-performance nickel-molybdenum alloy and has been used in micro reactor, pump, pipe, and corrosion-resistant equipment. Square holes are required in the above application components. Although square holes are easily produced by spending more electrodes wear in Electrical Discharge Machining (EDM). Moreover, the square hole with small electrode wear achieved is a challenging task in thermal machining. Hence, in this work, the effects of EDM process parameters on electrode taper angle, electrode radius, electrode wear length and cutting time of Hastelloy B2 are studied. Taguchi based VišekriterijumskoKompromisnoRangiranje (VIKOR) method is used to find the optimum process parameters and compared with Taguchi based Grey Relational Analysis (GRA) method for validation. The results showed that current and pulse duration greatly affects the electrode wear out surface and edges. The square electrodes with sharp edges and surfaces are fully transformed into hemispherical shapes at electrode ends due to an unstable spark with diffusion of heat. Also, the VIKOR method provides an alternative multi-criteria optimization method that enhances the process performance over the grey relational analysis due to comparability, uniqueness, assessment and prediction.

Investigation of a high-temperature combination heat pump for lower-cost electrification in multifamily buildings

The development of space and water heating combination heat pumps capable of generating water temperatures high enough for convective heat emitters will enable more cost-effective and equitable decarbonization solutions for electrifying multifamily buildings. In this paper, multifamily building models and a charge-sensitive mechanistic cycle model of a combination heat pump are developed, and the system performance is predicted based on the models. Unlike other state-of-the-art residential heat pumping equipment, the modeled combination heat pump using an economized, fluid-injected variable-speed compressor can achieve higher temperature lifts of 40° – 85°C, with lower installation costs and complexity. The model predicted heating coefficient of performance (COPh) is 2.1 at an ambient temperature of −15°C with a high-temperature lift of nearly 85°C, and a seasonal coefficient of performance in heating mode (SCOPh) ranges from 2 – 4 for different locations. The system shows 30% – 90% lower CO2eq emissions over a condensing gas boiler and 9% – 13% lower projected installation costs than two separate space and water heat pumping appliances.

Features of mechanization of work during the construction of buildings using low-rise construction technologies

Currently, in Uzbekistan, the low-rise housing construction sector is in a stage of dynamic development and, as a rule, is aimed at developing the territories of suburbs and agricultural areas. First of all, the trend of growth in the volume of low-rise residential construction is due to the fact that the construction of low-rise buildings is much less expensive in comparison with the construction of high-rise residential buildings. In addition, the operating costs of low-rise residential buildings are significantly lower than high-rise ones, since there is no need to install expensive engineering equipment (elevator equipment, high-power pumping equipment, fire protection systems, etc.). State programs in the field of providing the country's citizens with affordable and comfortable housing provide for a comprehensive reduction in its sales value, which is primarily achieved by reducing the cost of construction, including by reducing the consumption of fuel and energy resources (FER) during the construction of buildings.

Optimizing vertical pump reliability: Investigating main shaft challenges through integrated design and testing strategies

ABSTRACT Vertical pump systems are vital in industries like water treatment, power generation, and oil and gas production. Their efficiency depends on well-designed components, especially the main shaft connecting the motor to the pump impeller. Changes in shaft length greatly impact vibration, structure, and overall performance. Therefore, thorough evaluation of shaft length modifications is crucial for ensuring equipment suitability and long-term reliability. This study examines how changing shaft length in a vertical pump system, from 70 cm to 170 cm due to construction constraints, affects its performance. Using Finite Element Analysis (FEA), the study evaluates both shaft designs’ natural frequencies, critical speeds, and maximum stresses. Results reveal that the 170 cm shaft design is unsuitable, leading to increased stresses and a higher risk of vibration-induced failures compared to the original design. These findings stress the importance of controlling design parameters and conducting thorough analyses before implementing modifications to ensure reliability and operational stability. Unplanned design changes like shaft length modifications can severely impact pumping equipment performance, emphasizing the need for careful consideration and analysis prior to implementation. This research emphasizes the importance of considering shaft length in the design of vertical pump systems to ensure reliability. The findings offer valuable insights for engineers and designers to maintain long-term operational stability and performance. Ultimately, this improves safety and efficiency in industrial and municipal processes reliant on these pump systems.

Studies on Improving Seals for Enhancing the Vibration and Environmental Safety of Rotary Machines

There is a constant demand for higher equipment parameters, such as the pressure of a sealing medium and shaft rotation speed. However, as the parameters increase, it becomes more difficult to ensure hermetization efficiency. The rotor of a multi-stage machine rotates in non-contact seals. Seals’ parameters have a great influence on vibration characteristics. Non-contact seals are considered to be hydrostatodynamic supports that can effectively dampen rotor oscillations. The force coefficients of gap seals are determined by geometric and operational parameters. A purposeful choice of these parameters can influence the vibration state of the rotor. It is shown for the first time that the initially dynamically flexible rotor, in combination with properly designed seals, can become dynamically rigid. Analytical dependencies for the computation of the dynamic characteristics are obtained. The resulting equations make it possible to calculate the radial-angular vibrations of the rotor of a centrifugal machine in the seals and construct the amplitude–frequency characteristics. By purposefully changing the parameters of non-contact seals, an initially flexible rotor can be made rigid, and its vibration resistance increases. Due to this, the environmental safety of critical pumping equipment increases.

A Novel Method to Sanitize Breast Pump Equipment in the Neonatal Intensive Care Unit.

Enhancing the current breast pump sanitization method may improve maternal satisfaction and increase a mother's likelihood of providing human milk for their hospitalized infants in the Neonatal Intensive Care Unit (NICU). Other than Centers for Disease Control (CDC) data, there is lack of studies on sanitization practices. Currently, the only option in the hospital setting for breast pump equipment cleaning is a steam sanitization plastic bag. Using the Q. Basin will increase participant satisfaction compared to the steam sanitization bag. A multi-phased pilot study was conducted in our quaternary care NICU to test the Q. Basin, a novel design developed to wash, dry, and safely steam sanitize breast pump equipment compared to the standard steam bag. A bacterial study was conducted on breast pump equipment from 10 mothers by swabbing the equipment immediately at hour zero and 24hours. Twenty NICU mothers concurrently evaluated their satisfaction via a 3-question survey comparing the Q. Basin and the steam sanitization plastic bag method. The results showed a 20% increase in satisfaction with Q. Basin compared to the steam bag method. Data analysis from the satisfaction survey concludes that mothers pumping preferred the Q. Basin as a quicker, faster, and more environmentally friendly method for breast pump part sanitization. Additional safety and materials studies are required before using the Q. Basin in the clinical environment.

Operation of downhole pumps under sanding conditions

One of the unfavourable factors of downhole pumping equipment operation at the fields at the final stage of development is high content of mechanical impurities in the pumped fluid. Similar problems are observed in fields with friable, weakly cemented formations, the fracture products of which flow downhole, resulting in lower extraction rates, equipment damage and higher operating costs. In oil production practice various technological measures and technical means are used to reduce the negative impact of sand penetration - regulation and optimisation of pumping equipment operation mode to ensure a rational rate of fluid withdrawal, application of technical devices in the form of sand filters and sand anchors and others. However, these measures and recommendations, for the most part, work successfully in the modes of continuous operation of wells. With the growing number of oil fields at the final stage of development, the issue of sanding becomes more and more urgent, as due to low flow rate wells at such fields are often switched to the mode of periodic operation, which favours the formation of sand plugs in tubing above the pump due to sufficient time for sedimentation of mechanical impurities. This can lead to pump jamming or rod breakage during subsequent well pump start-up. The experience of using sand filters (frame, slotted and others) in the arrangement of downhole pumps has shown that it does not always effectively solve the problem of sand penetration due to clogging of their cells with mechanical impurities and increased hydraulic resistance. This negatively affects the pumping equipment operation due to the shift of characteristics into the zone of suboptimal modes with associated problems for the electric drive. This makes it necessary to carry out underground well workover with removal of deep well pumping equipment for replacement or washing of the filter in surface conditions, as due to their peculiarities in the well pump layout (the filter is located at the intake of the pumping section), washing in well conditions is not always possible. These problems require not only the creation of effective downhole devices to prevent sand ingress to the pump intake or devices to prevent sand plugs above it, but also acceptable in practice calculation methods for predicting the sedimentation time of mechanical impurities in tubing or determining the minimum required speed of upward oil flow for stable sand removal. These calculation methods would also allow to reasonably regulate the time of technological interruptions while waiting for the wells to start up in periodic operation modes or to predict the time of activation of sand control devices for discharging the sand accumulated above the pump. This is the subject of this article. As a result of calculation analysis it was established that the main factors affecting the sedimentation process of mechanical impurities in the well are the speed and mode of fluid movement, its viscosity, density and size of the impurities themselves. Moreover, the most sensitive for the calculation accuracy is to take into account the change of fluid viscosity as it moves along the tubing as a result of heat exchange and the change of dissolved gas content due to pressure drop. Although at this stage the proposed methodology does not take into account some factors that can make additional adjustments to the process of sand sedimentation, however, it allows to predict with acceptable accuracy the time of technological interruptions in the well operation to prevent the formation of sand plugs, or the rational mode of operation of pumping equipment, providing the necessary speed of upward flow in the pipe for sand removal.

The study of solid particles effect on the gas bubble dispersion dynamics of complex gas-liquid mixtures at the intake screen of submersible pump

The study of gas phase dispersion at the intake of submersible pumping equipment is an actual issue, since changes in gas phase dispersion can lead to changes in natural separation. At the same time, the gas separation efficiency can be affected by the presence of solid phase in the well products, which would change the structure of gas-liquid mixture and operation mode of electric submersible pump. The results of the research are novel, which takes into account the influence of the properties of multi-component gas-liquid mixture on the character of operation of ESP well. The new dependences of gas bubble diameter at the submersible equipment intake on gas content for four model gas-liquid mixtures: «water – air», «water – surfactants – air», «water – air – solids» and «water – surfactants – air – solids» with the concentration of suspended particles in the flow of 1.0 g/l have been experimentally obtained in conditions of gauge pressure at the intake 0.04 - 0.05 MPa, gas content of mixture was increased up to 71%, liquid flow rate was changed in the range of values from 13 to 68 m3/day. High-speed video recording with fixing the structure of gas-liquid mixture in the near-intake space of the ESP was carried out during the tests. Visualization allows us to clarify the boundary of the flow regime transition from «bubble» to «slug/churn» compared to the Caetano method. There were developed new correlations of natural gas separation coefficient taking into account the influence of solid phase at different operating modes of ESP well. Keywords: gas-liquid mixture (GLM); gas bubble; natural gas separation; solid particles; surfactants.

Реализация методики проектирования теплогенерирующих объектов с использованием автоматизированных расчетов и ориентацией на типовое проектирование

The quality of the project may well determine the operability and cost-effectiveness of the designed facility. There are various design methods, each of which has its advantages and disadvantages, analysis of which can be found in published studies. Thus, a methodology has been developed to reduce the likelihood of an error during system design and to reduce time using calculation programs. The purpose of this study is to implement the developed methodology using the example of designing pumping storage tanks. The study is carried out using a pipeline model designed in the START-Prof software, which allows one to accurately estimate the loads from all impacts (temperature, weight, etc.) on pipelines and equipment. As a result of this study, the authors have developed the methodology based on standard design and using automation tools for strengthening studies. The pumping equipment piping is completed using the developed method and the calculation of the developed model. The load values on the equipment fittings have been obtained. The analysis of the obtained values is presented proving the operability of the system, and therefore the rationality of the chosen method. The results obtained confirm the advantages of the developed methodology. It can be widely used in any field of design in addition to heat generation. Further combining the methodology with various automation tools, for example, the concept of BIM design, will enhance its advantages.

Development of a new reagent for the prevention of asphaltene-resin-paraffin deposits

Asphaltene-Resin-Paraffin deposits (ARPD) form a certain proportion of the crude oil mass, separating as temperature and pressure decrease and adsorbing to the surfaces of the reservoir wellbore zone, downhole equipment and tubulars. These deposits precipitate in the wellbore zone, oilfield equipment and pipes,resulting in reduced system productivity, reduced pumping efficiency of the pumping equipment and other negative consequences. Asphalt-resin and paraffin deposits (ARPD) are a complex mixture of solid paraffin hydrocarbons, asphalt-resin substances (ARS), water and mechanical impurities. The strength and composition of ARPD depend on the composition and properties of oil, geological, physical and technological conditions of field development. Chemical methods for removing deposits are currently the most widely used, as they are highly effective and technologically advanced. To this end, new reagents have been developed and their physico-chemical properties have been studied. Subsequently, the selected reagents were tested on oil samples from Oil and Gas Production Department (OGPD) with a paraffin content of more than 6 %. It was also shown that paraffin inhibitors have individual effects; a reagent that is effective on oil from one field may not have the same effect on oil from other fields. The research includes studies of selected reagents for paraffinic oils from different fields. Using the «cold finger» method, the efficacy of the selected reagents against paraffin deposition was investigated and their optimum doses were determined. Keywords: reagent; sendiment; paraffin; asphaltene; resin; well bottom zone; viscosity; depressor.

Markers and Predictors of Proliferative Vitreoretinopathy in Open Eye Injury in an Experiment

The objective of the study: to analyze characteristics of a standardized model of type B gunshot open global injury (open injury without intraocular foreign body).Methods: The experiment was carried out on 36 rabbits (71 eyes). Simulation of type B gunshot open global injury (GOEI) was accomplished using pump equipment. The complex of modern standard and high­technology diagnostic methods to study characteristics of type B GOEI in the control period was performed. Biomicroscopy, ophthalmoscopy, optical coherence tomography, electroretinography, ultrasound examination, MRI, enzyme multiplied immunoassay to determine vitreous fibronectin, and pathomorphological study of the eye globe were carried out. Non­parametric statistical methods of data analysis were used.Results: The above diagnostic methods being used, the GOEI experimental model characteristics were determined, including proliferative vitreoretinopathy (PVR) i.e.incidence rate and dynamics.Conclusion. High reproducibility (77–100 %) of microlevel signs of type B GOEI experimental model was demonstrated, that evidenced standardization of the developed model. The viability of the use of hyphema and hemophthalmia as the PVR and GOEI predictors was justified on the basis of correlation analysis in experiment. The analysis of proliferative signs being made when using different study methods (pathomorphological, indirect ophthalmoscopy, optical coherence tomography, ultrasound examination and MRI) proved their application as PVR markers possible. The interchangeability of the study methods used for PVR diagnosis was also justified.

Effect of jet ejector geometry on the supply of a pumping unit preventing wax-deposit

Relevance. Today oil production by installations of electric centrifugal pumps is one of the leading methods of mechanized oil production. The mechanized operation of hard-to-recover oil objects is complicated by the high viscosity of reservoir oil, the formation of wax-deposits in the wellbore. This leads to an increase in hydraulic resistances due to a decrease in the flow section of pipes and other pumping equipment components, a decrease in the productivity of wells and the efficiency of pumping production. In this regard, an urgent task is to develop and improve methods and devices for preventing deposits of wax-deposits in wells. Object. Downhole pumping unit for dosing reagent (inhibitor of wax-deposits) into the well, which is a combination of two technical devices – a pump dosing the reagent and a jet pump. Aim. To analyze the influence of the design parameters of the dosing unit on the efficiency of its operation (reagent consumption, liquid cavitation coefficient in the jet pump). Methods. Mathematical modeling of the operation of a downhole dosing unit for the supply of reagent, based on the application of the laws of conservation of mass and quantity of motion, as well as Bernoulli's law for a moving flow in a jet pump. Results. Based on the simulation results, the nature of the influence of the design parameters of the developed installation on the reagent consumption is established. It is established that the maximum flow rate of the reagent is achieved with a mixing chamber diameter of about 22 mm; an increase in diameter relative to the specified value leads to a decrease in the degree of local pressure reduction, a decrease in the diameter of the mixing chamber – a drop in flow due to an increase in the flow rate in the chamber and an increase in hydraulic resistance. It was found that an increase in the supply of electric centrifugal pumps in the considered range of 100–200 m3 per day has practically no effect on the reagent consumption when the mixing chamber diameter is more than 30 mm. It was found that at confuser length values exceeding 210 mm, the cavitation coefficient, regardless of the mixing chamber diameter, exceeds one, which indicates a smooth and uniform pressure reduction in the device body. In general, it is shown that by regulating the design parameters of a downhole metering unit, it is possible to ensure the required reagent consumption at a known electric centrifugal pump supply (well flow rate).

Forecasting useful life of pumping equipment elements based on multivariate regression approaches

Forecasting useful life of pumping equipment elements based on multivariate regression approaches