Polypropylene Research Articles

Repurposing disposed surgical face masks into activated carbon for efficient sorption of bio recalcitrant malathion pesticide

Pesticides are essential for enhancing agricultural produce, but their excessive use poses risks to ecosystems due to persistence and toxicity. This study explores repurposing disposed surgical face masks (DSFMs), rich in polypropylene (PP), as a precursor for activated carbon (AC) synthesis, addressing plastic pollution. DSFM pieces were subjected to hydrothermal treatment with sulfuric acid and KOH activation, optimized via response surface methodology (RSM). Optimal AC preparation conditions were achieved at 800 °C, PP/KOH ratio 3 g/g, and 50 min resulting in AC (3AC800-50) with BET surface area 892.16 m2/g and pore volume 0.6353 cm3/g. The resulting carbon material demonstrated excellent adsorption affinity towards malathion pesticides (MP) with a capacity of 536.68 mg/g. The Freundlich adsorption model accurately fits the data with a high R2 of 0.9898. Kinetic analysis revealed the pseudo-second-order (PSO) model as the best fit, with negative ∆G° indicating the spontaneous nature of MP adsorption. These findings highlight the potential of utilizing ACs derived from DSFMs for sustainable plastic waste management and pesticide removal from water.

3D Printing of solvent-free PEO-Polyolefin solid polymer electrolyte by Fused Filament Fabrication

ABSTRACT 3D printing of energy storage systems is at the heart of In-Space Manufacturing strategy. Within this context, Li-ion polymer batteries printing through Fused Filament Fabrication (FFF) is envisaged. This study is devoted to optimising the extruded solid polymer electrolyte filament properties. As the poly(ethylene oxide) (PEO) – lithium bis(trifluoromethanesulfonyl)imide (LiTFSI) electrolyte offers the best Li+ conductivities but suffers from poor mechanical behaviour, poly(propylene) (PP) is added to ensure filament printability. An exhaustive investigation highlights the impact of the PEO molar weight and the LiTFSI and PP proportions. Fine-tuning these parameters alters molten phase viscosity, which affects the electrolyte morphology and ionic conductivity. Best formulations feature a co-continuous structure that provides effective mechanical reinforcement and exhibits the best ionic conductivity reported so far for an FFF-printed solvent-free polymer electrolyte of 1.2 × 10−4 S.cm−1 at 70°C. Therefore, it opens the way towards polymer battery printing, on the Earth and in microgravity conditions.

Microplastic characterization in small freshwater fishes collected in Gyeongan-cheon, a tributary stream of Han River in South Korea: Ingestion and depuration study of Nylon

Plastic inventions have had an impact on various industries, and people easily approach to plastic products, degrading into microplastic (MP). In this study, distribution of MP was evaluated in freshwater fishes collected in a tributary stream of the Han River, Gyeongan-cheon. Totally 38 fishes, mostly Zacco platypus, were used to analyze, and they were collected in two different seasons as the normal and rainy seasons. Fishes contained 34–284 particles/individual. The prevalent size of MP in fishes ranged from 45 to 100 μm, followed by 100–300 and 20–45 μm. Shapes of MP in fishes were mostly fragments, and types of MP were polypropylene (PP) > polyethylene (PE) > polytetrafluoroethylene (PTFE). By 4-day ingestion of Nylon at 100 μg/L (equivalent to 55,000 particles/L, about 20–40 μm) in Zacco koreanus, the treated fish showed MP concentration with an average number of 53 Nylons. Mean retention time value was considered as 13.4 days by the uptake-depuration test using Z. platypus at 500 μg/L Nylon. Taken together, MP concentration found in smaller freshwater fish was dependent on living habitat and MP size. These findings underscore the importance of ongoing monitoring of MPs in freshwater ecosystems and the need to understand MP ingestion and excretion patterns in small freshwater fish species.

Properties of Multiple-Processed Natural Short Fiber Polypropylene and Polylactic Acid Composites: A Comparison

Natural fiber composites have gained increasing attention due to sustainability considerations. One often neglected aspect is the potential for the mechanical recycling of such materials. In this work, we compounded injection-molded polypropylene (PP) and polylactic acid (PLA) short cellulose fiber composites with fiber shares up to 40 percent by weight. Both matrix materials were reinforced by the addition of the fibers. We investigated a trifold full recycling process, where we subjected the materials produced in the first place to compounding, injection molding, testing, and shredding, and then repeated the process. Although the materials’ properties assigned to degradation were found to decrease with progressive recycling, attractive mechanical properties could be preserved even after the third reprocessing cycle.

Impacts of washing and deodorization treatment on packaging-sourced post-consumer polypropylene

AbstractEmerging legal requirements will likely considerably heighten demand for high-quality recycled raw materials for e.g., packaging and automotive applications; key EU legislation mandates recycling as the future end-of-life option for municipal solid plastic waste. Yet recycled plastic use remains low due to safety concerns, undesirable aesthetic, olfactory, and mechanical properties, mainly attributable to contaminants present in recyclates. Advanced treatment options for recovered polypropylene (PP) packaging and the impact of such treatments on the polymer are currently poorly documented. We investigated the effectiveness of hot/cold washing and hot air devolatilization treatments in removing volatile substances from residential post-consumer PP plastic waste to improve its scope of application and value and to assess possible side effects on mechanical and processing parameters. Cold- and hot-washed recyclates exhibited similar contaminant levels and most substances were removed within 7 h. The recycling procedure had no adverse effects on mechanical or processing parameters although reprocessing caused polymer degradation, indicated by decreasing viscosity, elongation at break, and tensile strength. Washing and hot air devolatilization treatment of plastic wastes improve their scope of application and value by enhancing mechanical properties and considerably reducing the amounts of odorous substances, but is often not suited to high-quality applications, such as packaging. The dominance of packaging waste and strict legislation on food-grade recyclate applications will make widespread recyclate use challenging since it represents the primary use of plastic. Recyclate must consequently be extensively utilized in non-food contact applications until advances in waste sorting, washing, and devolatilization yield less contaminated recyclates with improved properties.

In-suit cemented strategy enables intumescent flame retardant transition from hyper-hydrophilic to hydrophobic and aggregation flame retardant effect simultaneously in polypropylene

To meet the stringent requirements of specific high-end manufacturing applications involving flame retardant polypropylene (PP) materials, it's imperative to overcome the inherent superhydrophilicity of intumescent flame retardants (IFR) while simultaneously further enhancing flame retardant efficiency. In addressing this challenge, novel in-situ cemented MVC-IFR microparticles characterized by a microparticle-aggregation effect and hydrophobic structure were successfully synthesized. The micro-aggregated MVC-IFR particles not only bolstered the hydrophobicity and charring flame retardancy of PP composites compared to conventional IFR but also exhibited superior resistance to water erosion. The water contact angle (WCA) of 3MVC-22IFR reached an impressive 159°, whereas the WCA of IFR stood at 0°. Moreover, when MVC-IFR and IFR were incorporated into PP, 3MVC-22IFR/PP displayed a WCA of 108° which was a hydrophobic composite, while 25IFR/PP exhibited a WCA of 81° which was a hydrophilic composite. Notably, the hydrophobic MVC-IFR showcased greater resistance to water exposure than hydrophilic IFR, thereby maintaining its flame retardant efficacy in practical applications. Furthermore, MVC-IFR microparticles with aggregation of acid, carbon, and gas sources, facilitated the charring reactions of different components, thereby enhancing its charring flame retardant effect in PP. Remarkably, 1MVC-24/PP not only attained a UL 94V-0 rating but also achieved a glow wire flammability index (GWFI) of >960 °C, a glow wire ignition temperature (GWIT) of 850 °C, and an LOI value of 28.7 %. In contrast, 25IFR/PP failed to secure a UL 94 rating and exhibited lower GWIT and LOI values. Crucially, the peak heat release rate and total smoke release of 1MVC-24IFR/PP were markedly reduced by 76 % and 41 %, respectively, compared with those of neat PP. In summary, this study presented a novel design concept and rules for flame retardant morphology, to find a way for the development of polyolefin materials boasting both high hydrophobicity and superior flame retardancy.

Study on use of recycled waste materials on the performance of asphalt binder and mixes: A comprehensive review

All aspects of daily living frequently involve the use of plastics. Due to the lack of effective waste treatment methods, massive global environmental problems will be caused by the accumulation of waste plastics. The use of waste materials in road building is of tremendous interest since it has the potential to reduce hazards and pollution while conserving natural resources. High-density polyethylene (HDPE), low-density polyethylene (LDPE), polypropylene (PP), polystyrene (PS), polyethylene terephthalate (PET), ethyl vinyl acetate (EVA), and polyvinyl chloride are the most appropriate and relevant of waste plastics. There are other types of waste materials used in the asphalt such as reclaimed asphalt pavement (RAP), crumb rubber (CR), steel slag, glass powder etc. These all-waste materials have been briefly discussed. In this review article several concerns have been raised about the physical and chemical qualities, of asphalt pavements that have been mixed with waste materials. Using waste materials in asphalt pavements can raise several concerns regarding the physical and chemical qualities of the resulting mixtures. These concerns typically revolve around factors such as durability, performance, environmental impact, and overall sustainability. This research article provides a thorough analysis of the wet and dry procedures used to mix different types of waste plastics. Overall, including waste plastics into asphalt mix improved rutting, fatigue, and moisture resistance. Additionally, recycling waste plastics in this manner helps in reducing environmental pollution and conserving natural resources. Overall, the inclusion of waste plastics in asphalt mixtures can contribute to the development of more sustainable and durable pavements with improved performance in terms of rutting, fatigue, and moisture resistance. There are still certain issues like compatibility and low temperature performances that need to be addressed. To overcome the aforementioned issues, many strategies are used, including the use of nanomaterials, chemical additives, and polymer additives. Additional research should be conducted to investigate the ageing effect, pavement performance monitoring, polymer stability, and the economic and environmental considerations associated with the usage of plastics in asphalt pavements.

Fabrication of Low-Cost Porous Carbon Polypropylene Composite Sheets with High Photothermal Conversion Performance for Solar Steam Generation.

The development of absorber materials with strong light absorption properties and low-cost fabrication processes is highly significant for the application of photothermal conversion technology. In this work, a mixed powder consisting of NaCl, polypropylene (PP), and scale-like carbon flakes was ultrasonically pressed into sheets, and the NaCl was then removed by salt dissolution to obtain porous carbon polypropylene composite sheets (P-CPCS). This process is simple, green, and suitable for the low-cost, large-area fabrication of P-CPCS. P-CPCS has a well-distributed porous structure containing internal and external connected water paths. Under the dual effects of the carbon flakes and porous structure, P-CPCS shows excellent photothermal conversion performance in a broad wavelength range. P-CPCS-40 achieves a high temperature of 128 °C and a rapid heating rate of 12.4 °C/s under laser irradiation (808 nm wavelength, 1.2 W/cm2 power). When utilized for solar steam generation under 1 sun irradiation, P-CPCS-40 achieves 98.2% evaporation efficiency and a 1.81 kg m-2 h-1 evaporation rate. This performance means that P-CPCS-40 outperforms most other previously reported absorbers in terms of evaporation efficiency. The combination of carbon flakes, which provide a photothermal effect, and a porous polymer structure, which provides light-capturing properties, opens up a new strategy for desalination, sewage treatment, and other related fields.

Seasonal variability of microplastic contamination in marine fishes of the state of Gujarat, India.

Seasonal variation in microplastics abundance, occurrence, and distribution in pelagic and demersal fishes was observed in this study during December 2021 to November 2022. One hundred percent presence of microplastic in inedible (gut and gills) tissue, while 82% and 54% in edible tissue (muscle) of pelagic and demersal fishes respectively were seen. Post-monsoon period showed high prevalence of microplastics followed by monsoon and the least during pre-monsoon in both pelagic and demersal fishes. In pelagic fishes, the edible tissue had microplastics abundance of 1.56 to 13.34 numbers per 10g of tissue whereas inedible tissue had 3.36 to 16.67 numbers per 10g of tissue. In demersal fishes, the edible tissue had microplastics abundance of 1.04 to 5.26 numbers per 10g of tissue while it was 2.67 to 8.34 numbers per 10g of inedible tissue. There was significant variation in abundance of microplastic in edible and inedible tissue of all the fishes (Mann-Whitney test, p < 0.05). The most dominant microplastics size was 0.005-0.05mm followed by 0.05-0.5mm and the least of greater than 0.5mm in pelagic and demersal fishes respectively. Taking microplastic shape into consideration, the most dominant was fiber followed by fragment and the film in inedible tissue of all the fishes. The edible tissue of all the fishes had only fiber in them (100% occurrence). The dominance of blue color microplastics was observed followed by red, green, yellow, and orange at least in edible as well as inedible tissues of the fishes. More than 99% microplastics polymer observed in this study include polyethylene (PE), polypropylene (PP), and polystyrene (PS); only less than 1% was unidentified. This is the first study done on seasonal variation of microplastic in the marine fish population of Gujarat waters, Northeast Arabian Sea. The study highlights the nature of micro-pollutant in marine environments, emphasizing the need for comprehensive monitoring and management strategies.

Influence of polypropylene fibers on the tensile mechanical properties of calcium silicate hydrate: molecular simulation.

This research assesses the influence of polypropylene (PP) fibers, both homopolymer and hydroxylated (PPOH), on the tensile properties of calcium silicate hydrate (C-S-H) composites through molecular dynamics (MD) simulations. Our models explore C-S-H matrices integrated with PP and PPOH fibers at varying polymerization degrees. The results demonstrate that both PP and PPOH fibers significantly influence the tensile strength and Young's modulus of the composites. Notably, PPOH fibers contribute to more substantial mechanical enhancements than PP, attributed to the increased polarity and enhanced intermolecular interactions from the hydroxyl groups. The study reveals a nonlinear relationship between polymer additive content and mechanical performance, with optimal properties at a polymerization degree of 20. Additionally, stress-strain analysis indicates that PPOH composites exhibit superior ductility and fracture energy, particularly at polymerization degrees of 20, showing enhanced ultimate strain and fracture energy by up to 9.6% and 13.9%, respectively, compared to PP counterparts. These results highlight the crucial role of tailored polymer additive composition and chemical modifications in maximizing the mechanical efficacy of C-S-H-based materials, enhancing their durability and structural performance. All MD simulations were conducted using LAMMPS. The models employed a combination of Clayff and Cvff force fields. During the entire tensile simulation, the system was configured under the NPT ensemble at 300K.

Biomimetic Aramid Nanofiber/β-FeOOH Composite Coating for Polypropylene Separators in Lithium-Sulfur Batteries.

Aramid nanofibers (ANFs), with attractive mechanical and thermal properties, have attracted much attention as key building units for the design of high-performance composite materials. Although great progress has been made, the potential of ANFs as fibrous protein mimetics for controlling the growth of inorganic materials has not been fully revealed, which is critical for avoiding phase separation associated with typical solution blending. In this work, we show that ANFs could template the oriented growth of β-FeOOH nanowhiskers, which enables the synthesis of ANFs/β-FeOOH hybrids as composite coatings for polypropylene (PP) separators in Li-S batteries. The modified PP separator exhibits enhanced mechanical properties, heightened thermal performance, optimized electrolyte wettability, and improved ion conductivity, leading to superior electrochemical properties, including high initial specific capacity, better rate capability, and long cycling stability, which are superior to those of the commercial PP separators. Importantly, the addition of β-FeOOH to ANFs could further contribute to the suppression of lithium polysulfide shuttling by chemical immobilization, inhibition of the growth of lithium dendrites because of the intrinsic high modulus and hardness, and promotion of reaction dynamics due to the catalytic effect. We believe that our work may provide a potent biomimetic pathway for the development of advanced battery separators based on ANFs.

Enhancing polypropylene-based separator efficiency in lithium-ion batteries through maleic anhydride addition and corona radiation modification

Polypropylene-grafted-maleic anhydride (PPMA) as a modifier of polypropylene (PP) at different contents and the corona radiation for surface ionization at various modification times were applied to promote the PP-based separator efficiency. The determined microstructural characteristics showed an improvement in the separator's porosity of 6–139 % at the tension amounts of 700–900 %, however, more stretching hurts the mechanical properties. The electrostatic interactions formed between the electrolytes and anhydrides increased the electrolyte sorption capacity in the samples and the surface wettability by 740 % and 25 %, respectively. The electrical test results indicated that the anhydrides led to capturing the electrolytes in the separator and created a resistance against the ion diffusion. This phenomenon reduced the separator resistance from 475 to 165 Ω, and enhanced the charge capacity and ion conductivity from 585 to 871 mAh/g and 0.29 to 0.34 S cm−1, respectively, while the PPMA content increased from 20 to 60 wt.%. The achieved FT-IR illustrated that the ionization caused the creation of more polar groups in the LIB separator, which increased the bulk and surface wettability by 420 % and 21 %, respectively, without any change in the microstructure of the separator. However, raising the exposure time in the radiation process decomposed the sample surface and led to damage in the separator microstructure. This issue reduced the separator porosity as well as the electrolyte absorption amount and ion conductivity.

Sustainable Energy Application of Pyrolytic Oils from Plastic Waste in Gas Turbine Engines: Performance, Environmental, and Economic Analysis

The rapid accumulation of polymer waste presents a significant environmental challenge, necessitating innovative waste management and resource recovery strategies. This study investigates the potential of chemical recycling via pyrolysis of plastic waste, specifically polystyrene (PS) and polypropylene (PP), to produce high-quality pyrolytic oils (WPPOs) for use as alternative fuels. The physicochemical properties of these oils were analyzed, and their performance in a gas turbine engine was evaluated. The results show that WPPOs increase NOx emissions by 61% for PSO and 26% for PPO, while CO emissions rise by 25% for PSO. Exhaust gas temperatures increase by 12.2% for PSO and 8.7% for PPO. Thrust-specific fuel consumption (TSFC) decreases by 13.8% for PPO, with negligible changes for PSO. The environmental-economic analysis indicates that using WPPO results in a 68.2% increase in environmental impact for PS100 and 64% for PP100, with energy emission indexes rising by 101% for PS100 and 57.8% for PP100, compared to JET A. Although WPPO reduces fuel costs by 15%, it significantly elevates emissions of CO2, CO, and NOx. This research advances the understanding of integrating waste plastic pyrolysis into energy systems, promoting a circular economy while balancing environmental challenges.

Fabrication of a Multi-Functional Separator Incorporating Crown ether- Polyoxometalate Supramolecular Compound for Lithium-Sulfur Batteries.

Recently, research on polyoxometalates (POMs) has gained significant momentum. Owing to their properties as electronic sponges, POMs catalyst harbor substantial potential in lithium-sulfur battery research. However, POMs undergo a transformation into reduced heteropoly blue (HPB) during electrochemical reactions, which then dissolve into the electrolyte, resulting in catalyst loss. In this research, we amalgamated 18-crown-6 (CR6) with K3PW12O40, (KPW), synthesized a novel POM-based supramolecular compound, and integrated it with graphene oxide (GO) to fabricate a multi-functional composite polypropylene (PP) separator KPW-CR6/GO/PP. The crown ether array was employed to immobilize POM and construct ion transport channels, thereby enhancing the Li+ migration rate and capturing polysulfides. Subsequently, leveraging the stable structure and redox properties of POM, the polysulfide is catalyzed to transform and inhibit the shuttle effect, thereby protecting the Li anode. The lithium-sulfur batteries with the Crown ether-POM supramolecular compound separators, exhibit enhanced capacity and stability (1073.3 mAh g-1 at 1.0 C, and 81.5 % retention rate after 250 cycles). The battery (S loading: 3.2 mg cm-2) presents an initial specific discharge capacity of 543.4 mAh g-1 at 0.5 C, with 89.8 % of the capacity retained after 160 cycles. This underlines the practical application potential of Crown ether-POM supramolecular materials in Li-S batteries.

A Comparative Study of Microwave Welding Using Multiwalled Carbon Nanotubes and Silicon Carbide Nanowhiskers as Microwave Susceptors

Recently, microwave welding has arisen as an advanced joining method due to its versatility and rapid heating capabilities. Among others, microwave susceptors play a crucial role in microwave welding, as different classes of microwave susceptors have distinct microwave heating mechanisms. In this work, polypropylene (PP) was utilized as a thermoplastic substrate and two types of microwaves susceptors, namely multiwalled carbon nanotubes (MWCNTs) and silicon carbide nanowhiskers (SiC NWs), were studied for microwave welding. The susceptor was first dispersed in acetone to form susceptor suspension. Next, the susceptor suspension was deposited onto the targeted area on substrate and paired with another bare PP substrate. The paired sample was then exposed to 800 W microwave radiation in a microwave oven. Afterward, the welded joint was evaluated using a tensile test and scanning electron microscopy to determine its joint strength and cross-section microstructure. The results showed that the joint strength increased as the heating duration increased. The welded joint formed using MWCNTs achieved a maximum strength of 2.26 MPa when 10 s was used, while the SiC NWs-formed welded joint achieved a maximum strength of 2.25 MPa at 15 s. This difference in duration in forming a complete welded joint can be attributed to the higher microwave heating rates and thermal conductivity of MWCNTs. However, increasing the heating duration to 20 s caused severe deformation at the welded joint and resulted in low joint strength. Overall, this study highlights the significance of understanding the microwave heating mechanism of different susceptors and provides essential insight into the selection of a microwave susceptor for microwave welding.

Efficient microplastic identification by hyperspectral imaging: A comparative study of spatial resolutions, spectral ranges and classification models to define an optimal analytical protocol

Microplastics (MPs) pollution is a global and challenging issue, necessitating the development of efficient analytical strategies for their detection to monitor their environmental impact.This study aims to define an optimal analytical protocol for characterizing MPs by hyperspectral imaging (HSI), comparing different setups based on spatial resolution, spectral range and classification models. The investigated MPs include polymers commonly found in the environment, such as polystyrene (PS), polypropylene (PP) and high-density polyethylene (HDPE), subdivided in three size classes (1000–2000 μm, 500–1000 μm, 250–500 μm). Furthermore, MP particles with diameters ranging from 30 to 250 μm were assessed to determine the limit of detection (LOD) in the different configurations. Hyperspectral images were acquired with two spatial resolutions, 150 and 30 μm/pixel, and two spectral ranges, 1000–1700 nm (NIR) and 1000–2500 nm (SWIR). Three classification models, Partial Least Square-Discriminant Analysis (PLS-DA), Error Correction Output Coding-Support Vector Machine (ECOC-SVM) and Neural Network Pattern Recognition (NNPR) were tested on the acquired images. The correctness of these models was evaluated by prediction maps and statistical parameters (Recall, Specificity and Accuracy). The results demonstrated that for MP particles larger than 250 μm, the optimal setup is a spatial resolution of 150 μm/pixel and a spectral range of 1000–1700 nm, utilizing a linear classification model like PLS-DA. This approach offers accurate predictions while being time- and cost-efficient. For MPs smaller than 250 μm, a higher spatial resolution of 30 μm/pixel with a spectral range of 1000–2500 nm and a non-linear classification method like ECOC-SVM is preferable. The LOD is 250 μm for the 150 μm/pixel resolution and ranges from 100 to 200 μm for the 30 μm/pixel resolution. These findings provide a valuable guide for selecting the appropriate HSI acquisition conditions and data processing methods to optimally characterize MPs of different sizes.

Isolation and Identification of Four Strains of Bacteria with Potential to Biodegrade Polyethylene and Polypropylene from Mangrove.

With the rapid growth of global plastic production, the degradation of microplastics (MPs) has received widespread attention, and the search for efficient biodegradation pathways has become a hot topic. The aim of this study was to screen mangrove sediment and surface water for bacteria capable of degrading polyethylene (PE) and polypropylene (PP) MPs. In this study, two strains of PE-degrading bacteria and two strains of PP-degrading candidate bacteria were obtained from mangrove, named Pseudomonas sp. strain GIA7, Bacillus cereus strain GIA17, Acinetobacter sp. strain GIB8, and Bacillus cereus strain GIB10. The results showed that the degradation rate of the bacteria increased gradually with the increase in degradation time for 60 days. Most of the MP-degrading bacteria had higher degradation rates in the presence of weak acid. The appropriate addition of Mg2+ and K+ was favorable to improve the degradation rate of MPs. Interestingly, high salt concentration inhibited the biodegradation of MPs. Results of scanning electron microscopy (SEM), atomic force microscopy (AFM), and Fourier-transform infrared spectroscopy (FTIR) indicated the degradation and surface changes of PP and PE MPs caused by candidate bacteria, which may depend on the biodegradation-related enzymes laccase and lipase. Our results indicated that these four bacterial strains may contribute to the biodegradation of MPs in the mangrove environment.

Upgrading vacuum residue in a supercritical CO2 environment with polypropylene and steam: Insights into products distribution and characterization of liquid products

The pyrolysis of vacuum residue (VR) using polypropylene (PP) under supercritical carbon dioxide (scCO2) conditions represents a novel approach to converting this abundant and difficult-to-process feedstock into lighter liquid products. In this paper, a set of experiments was performed to analyze the impact of scCO2, PP and steam on the yields of pyrolysis products (i.e., liquid, gas and coke) and characteristics of the liquid fractions. The findings indicated notable improvements when scCO2 was used instead of subcritical CO2 in the pyrolysis of VR with PP. These included decreased viscosity and improved API gravity, alongside increased maltene yield and reduced coke yield. Furthermore, the inclusion of PP markedly elevated the quality of the obtained liquid, whereas steam + scCO2 primarily affected the product distribution by raising the yield of coke and gas fractions. VR pyrolysis under scCO2 conditions at 380 °C, 8 MPa, PP/VR ratio of 0.23 for 60 min in a batch system, without the use of catalyst, resulted in the highest liquid yield of 83.7 ± 1.9 wt%, and minimum coke yield of 9.8 ± 1.3 wt%. Under these conditions, the upgraded liquid consisted of 75.2 wt% light and middle distillates with boiling points below 350 °C. Additionally, the proportion of oxygenates in the pyrolysis oil reduced by 60.5 %, improving its heating value. Moreover, adding PP to the upgrading process resulted in a higher proportion of isoparaffins, cycloparaffins, and aromatics, coupled with a decrease in olefins, aligning the liquid specifications more closely with fuel standards.

Self-toughening and self-reinforcing of polypropylene via melt-volume-pulsation-induced crystalline network

To achieve low-cost self-toughening and self-reinforcing is highly desired for the application and recycling of polypropylene (PP) but remains unresolved. This work reports the construction of a robust crystalline network via a volume pulsation injection molding (VPIM) process to meet the challenge. In particular, it is found that melt volume pulsation under a normal packing pressure can induce the formation of high-content γ-lamellae in PP. These γ-lamellae can effectively connect α-lamellae to construct the robust crystalline network, which imparts PP with greatly enhanced mechanical properties. Moreover, the robustness of the crystalline network and the mechanical properties of PP can be easily regulated by tuning the pulsatile frequency. Compared with those of conventional injection-molded samples, impact strength, yield strength, and tensile modulus of VPIM samples can be enhanced by 584.70 %, 13.96 %, and 29.84 %, respectively. To reveal the processing-structure-properties relationships, the microstructure and mechanical properties of PP under different processing conditions were discussed in detail. Furthermore, a theoretical analysis of the mechanical energy of polymer melt during volume pulsation process was conducted. The results disclose that the frequency-dependent microstructure and properties of PP are closely related to the frequency-dependent mechanical energy gained by melt. Hence, this paper paves a new avenue toward the low-cost self-toughening and self-reinforcing of PP for value-added application.

Conversion of polypropylene (PP) plastic waste to liquid oil through catalytic pyrolysis using Philippine natural zeolite

Abstract The accumulation of plastic waste compelled the need to develop energy recovery methods, such as pyrolysis, which could convert plastics into valuable energy sources. Pyrolysis requires high operating temperatures; thus, a catalyst is often utilized to speed up the process. In this study, the viability of Philippine Natural Zeolite (PNZ) as a catalyst was investigated through the conversion of polypropylene (PP) waste into liquid oil using catalytic pyrolysis. The PP waste feedstocks were pre-mixed with the PNZ in a 1:10 ratio. Pyrolysis was carried out in a heating mantle for three trials of non-catalytic and catalytic pyrolysis. SEM and XRD were conducted to characterize the PNZ, while FTIR was carried out for the pyrolysis oil. SEM analysis showed the voids formed from the pores of the catalyst that influenced the pyrolysis reaction. Results from the XRD pattern also revealed clinoptilolite, mordenite, and heulandite as the main minerals found in the PNZ. Non-catalytic pyrolysis of PP yielded an average of 75.03% liquid oil, 13.66% residue, and 11.31% uncondensed gas. Meanwhile, catalytic pyrolysis produced higher yields with 86.39% liquid oil, 12.49% residue, and 1.12% uncondensed gas. FTIR results exhibited clear peaks for both processes, with similar components but different intensities.