Polarization Spectroscopy Research Articles

Assessment of Warionia saharea Essential Oil as a Green Corrosion Inhibitor for Mild Steel in HCl: Experimental and Computational Studies

The objective of this research work is the study of the inhibitory effect of Warionia saharea essential oil (WSEO) on the corrosion of mild steel (MS) in molar HCl solution, employing both experimental and theoretical methods. This inhibitory effect (IE) has been evaluated by using a combination of weight loss measurements (LW) and various electrochemical methods, such as open circuit potential (OCP), potentiodynamic polarization (PDP) and electrochemical impedance spectroscopy (EIS) experiments. The LW results indicated that IE increased with inhibitor concentration, reaching 83.34% at 3.00 g/L. The PDP analysis suggested that WSEO functions as a mixed inhibitor, while in the EIS results the Rct values increased with inhibitor concentration to reach 165.8 Ω cm2 at 2.00 g/L, suggesting a defensive film formation by WSEO molecules over the metallic surface. The thermodynamic study demonstrated that the WSEO molecules adsorption on the MS surface followed a Langmuir isotherm, involving mixed physical and chemical (physicochemical) adsorption on the MS surface. Theoretical methods, including density functional theory (DFT) and molecular dynamics (MD) simulations, were employed to elucidate the inhibition mechanisms of the three main components of WSEO. The quantum chemical analysis, using density functional theory (DFT) and molecular dynamics (MD) simulations, showed a low ΔEgap value of 6.30 eV and a low adsorption energy (Eads) value on an Fe (110) substrate of −258 Kcal/mol for (E)-Nerolidol, indicating the significant contribution of this molecule to the overall corrosion inhibition effect of WSEO. The scanning electron microscope (SEM) analysis verified the presence of a protective film formed by the inhibitor on the MS surface. This study highlights the potential of WSEO as a sustainable and green corrosion inhibitor in acidic environments.

Investigation of in-vitro bioactivity, electrochemical corrosion, wettability and adhesion properties of bioglass-based coatings modified with Y2O3 and Zr on novel β-type Ti-30Zr-5Mo alloys

In this study, the in-vitro bioactivity, electrochemical corrosion resistance, wettability, and adhesion properties of bioglass-based coatings modified with Y2O3 and ZrO2 on Ti-30Zr-5Mo alloy were investigated. The coatings were prepared using the sol-gel method and applied to the alloy substrates through dip-coating. The surface morphology and elemental composition of the coatings were analyzed using SEM/EDS and XRD techniques. Potentiodynamic polarization (PDS) and electrochemical impedance spectroscopy (EIS) were employed to assess the electrochemical behavior of the coatings under in-vitro conditions. Contact angle measurements were conducted to evaluate the wettability of the surfaces. Adhesion strength was measured using tensile testing in accordance with ISO 13779-2 standards. Bioactivity tests were performed by immersing the samples in simulated body fluid (SBF). The results demonstrate that the addition of Y2O3 and ZrO2 improves adhesion strength and corrosion potential, but introducing localized galvanic effects that increase the corrosion current density. Besides, the coatings maintained their structural integrity after the bioactivity tests, and promoted new apatite formation.

Experimental and DFT analysis of the concentration dependency of corrosion inhibition by a pyridine Schiff base for mild steel in HCl solution

In the present article, we studied the corrosion inhibition of the pyridine Schiff base N, N´-bis(4-dimethylaminobenzaldehyde)-2, 6-pyridinediamine (4-DMBPy) during the corrosion of mild steel AISI 1020 in a 0.1 M HCl solution. The electrochemical analysis by potentiodynamic polarization (PDP) and electrochemical impedance spectroscopy (EIS) revealed that the Schiff base promotes a protective efficiency up to 81 % at 25 ppm, followed by a decrease at higher concentrations.The Schiff base – surface interactions follow a Freundlich isotherm, indicating a physical adsorption mechanism. The theoretical calculus by Fukui function and dual reactivity descriptors confirmed the physical interaction with mild steel and the low reactivity of the adsorbed species that led to corrosion protection affecting the cathodic and anodic reactions. The quantum calculations by density functional theory (DFT) indicated that protective efficiency decreases due to the tendency to interact with each other. These interactions led to the formation of molecular aggregates and a desorption process. Molecular dynamics (MD) simulations exhibited that the 4-DMBPy molecule preferred to arrange parallel to the Fe (110) surface through physical adsorption. The results were complemented by the scanning electron microscopy (SEM), X-ray diffraction (XRD), Raman spectroscopy, and atomic force microscopy (AFM) analyses to reveal the further information about the corrosion process and the effect of the 4-DMBPy Schiff base as a corrosion inhibitor.

Evaluation of N80 Carbon Steel Corrosion in 15 wt.% HCl Using Isatin-hydrazones: A Comprehensive Approach with Chemical, Electrochemical Techniques, and DFTB Calculations

The adverse effects of corrosion on industrial metals, particularly N80 carbon steel under acidic conditions, call for developing effective corrosion inhibitors. Due to their structural and electrical properties, isatine-hydrazones have emerged as possible corrosion inhibitors. This study investigates the corrosion inhibition capabilities of two specific Isatin-hydrazones, (E)-1-octyl-3-(2-(5-oxo-4,4-diphenyl)-4,5-dihydro-1H-imidazol-2-yl)hydrazono)indolin-2-one (OPHIHI) and (E)-3-(2-(5-oxo-4,4-diphenyl)-4,5-dihydro-1H-imidazol-2-yl)hydrazono)indolin-2-one (OIHIHI), on N80 carbon steel in a highly acidic medium. The study assessed the corrosion inhibition efficacy of OIHIHI and OPHIHI using both computational and experimental approaches. Weight loss measurements, potentiodynamic polarization, and electrochemical impedance spectroscopy were used in the experiments. In contrast, density functional theory (DFT), molecular dynamics (MD), and tight-binding density functional theory (DFTB) were used in the computational analyses to elucidate the interaction mechanisms between the inhibitors and metal surfaces. The experiment demonstrated that both OPHIHI and OIHIHI effectively reduce corrosion rates in a 15 wt.% HCl solution at 303 K, achieving an inhibition efficiency of 96 % and 92 %, respectively, at an optimal 5 × 10−3 mol/L concentration. These inhibitors were discovered to form protective layers on the N80 carbon steel surface, offering mixed protective qualities (cathodic and anodic protection) with a preponderance of cathodic protection against carbon steel corrosion in 15 wt.% HCl. Computational studies supported the experiment's findings by demonstrating that isatin-hydrazones' superior electronic properties enabled them to form robust covalent bonds with the Fe (110) surface. Based on these results, OPHIHI and OIHIHI could be used as corrosion inhibitors in the oil and gas industry, particularly under highly acidic conditions.

Performance of Acetone Extract of Anthocleista grandiflora as a Potential Bioinhibitor on Corrosion Behavior of Carbon Steel in Seawater Environment

In this study, we evaluated the potential of Anthocleista grandiflora leaf (AGL) plant extract as an environmentally friendly and cost-effective corrosion inhibitor for carbon steel in seawater. We employed various experimental methods, including gravimetric analysis, potentiodynamic polarization, electrochemical impedance spectroscopy, scanning electron microscopy (SEM) and Fourier transform infrared spectrophotometry (FTIR). Our findings indicate that increasing the concentrations of the AGL extract results in higher charge transfer resistance (Rct ) and reduced double-layer capacitance (Cdl ), suggesting the effective adsorption of AGL extract on the surface of carbon steel. The inhibition efficiencies were notably high, 98.7%, 92.40%, and 90.7% determined with gravimetric analysis, potentiodynamic polarization, and electrochemical impedance spectroscopy, respectively. Polarization analysis revealed that the AGL extract acted as a mixed-type inhibitor. Moreover, the results obtained from different techniques exhibited a consistent agreement. The SEM images revealed that the surface layer formed by the AGL extract on the mild steel surface further devoids the surface from pitting as the extract concentration increases. Comparative analysis with similar bio-based inhibitors suggested that the tested AGL extract holds a significant promise as a corrosion inhibitor for carbon steel in seawater. Therefore, our findings support the recommendation of utilizing this AGL extract as an effective anti-corrosion agent in marine industries, owing to its green, low-cost, and efficient characteristics.

Consequence of coherent Cu5Zr precipitates and Cu2O passive layer formation on the corrosive behaviour of additively processed Cu-Cr-Zr alloy in simulated seawater

Abstract The Cu-Cr-Zr copper alloy is known for its outstanding electrical conductivity and fatigue strength. However, the corrosion behaviour of the copper alloy should also be taken into account when adopting it in industrial applications, especially in the marine environments. This research aims to fabricate Cu alloy coupons using the Laser Powder Bed Fusion (LPBF) technique and subsequently test their corrosive performance in simulated seawater. This research confirms that the Cu5Zr precipitate formation during the LPBF process and the Cu2O passive layer formation were the main reason for the enhanced corrosive behavior of the LPBFed copper alloy. The OM (Optical Microscope), FESEM (Field Emission Scanning Electron Microscope) images supported in evaluating melt pool formations and irregularities, and also confirmed the polycrystalline structure. The diffraction pattern from the TEM (Transmission Electron Microscope) analysis confirmed the formation of Cu5Zr precipitate and grain size distribution, while their orientations were obtained from the EBSD (Electron Based Scattered Diffraction) EBSD analysis. Micro hardness was executed on the scanning and building directions, and it was found that the building direction possessed higher hardness of 54 HV0.3 which was 5% higher than in the scanning direction. This significant fluctuation in the hardness value is due to the closely packed equiaxed and columnar grains along the outer and inner regions of the melt pools. Potentio-dynamic polarization (PD) and electrochemical impedance spectroscopy (EIS) tests were performed on the printed copper alloy parts for various immersion periods of 0, 9, 18 and 38 h. Further, the XRD (x-ray Diffraction) analysis was performed on the corroded surface and it confirmed the Cu2O passive layer and the occurrence of Cu5Zr precipitate. The occurrence of Cu5Zr precipitates and Cu2O passive layer formation helped attain the maximum polarization resistance of 2033.8 ohm and minimum current density of 5.928 × 10−6 A cm−2 with minimum surface roughness of 3.447 μm.

Fabrication and Properties of Superhydrophobic Colored Stainless Steel Surface for Decoration and Anti-Corrosion

A colored superhydrophobic surface on a stainless steel substrate was achieved by means of high temperature oxidation combined with subsequent spraying modification by superhydrophobic nano-silica film. Comprehensive characterizations of the surface were performed in terms of color, morphology, composition, wettability, and corrosion resistance by optical microscopy, X-ray diffraction (XRD), scanning electron microscopy (SEM), energy-dispersive spectroscopy (EDS), contact angle, potentiodynamic polarization, and electrochemical impedance spectroscopy measurement. At 400 °C, the surface was pale yellow, gradually turning yellow and then red as the temperature increased. At 700 °C and 800 °C, the surface colors were blue and dark brown, respectively. The samples with oxide films demonstrated lower contact angles, specifically 80.5° ± 2.5 at 400 °C, 79.1° ± 2.8 at 500 °C, and 75.6° ± 3.4 at 600 °C. The polarization resistance measured on the oxidized film formed at 600 °C exceeded 7.93 × 104 Ω·cm2. After spraying the treatment, these colorful surfaces exhibited superhydrophobicity, they were self-cleaning, and they satisfied anti-corrosion properties. The treatment performs as an excellent barrier and exhibits a high corrosion resistance of 4.68 × 106 Ω·cm2. The successful preparation of superhydrophobic colored surfaces offers the possibility of providing stainless steel with both decoration value and self-cleaning function simultaneously by our proposed chromium-free fabrication process.

WITHDRAWN: Moroccan Cannabis sativa L plant extract as green corrosion inhibitor for mild steel in 1 M HCl solution

Cannabis Sativa L Extract (CSLE) action on the electrochemical properties of mild steel in 1M HCl solution was studied, using potentiodynamic polarization and electrochemical impedance spectroscopy. The findings revealed an improvement in corrosion inhibition efficiency when extracts concentrations increase, achieving an inhibitory efficiency of 96.68% at 10% (v/v) of CSLE. Moreover, the temperature influence on the effectiveness of the extract has been studied over a range of 293-338K and findings proved the inhibitor adsorption according to mono-layer barrier film conformed to Langmuir isotherm. Corrosion kinetics and thermodynamic factors were calculated and discussed. Furthermore, the DFT method has been exploited to describe the corrosion inhibitory mechanism.

Correlation between grain orientation and corrosion performance of different tantalum crystal facets in 3.5 wt% NaCl aqueous solution

To investigate the influence of different crystal orientations of tantalum on corrosion performance, this study explored the diverse corrosion behaviors exhibited by the (110), (200), and (211) crystal planes of monocrystalline tantalum in a 3.5 wt% NaCl aqueous solution. The electrochemical behavior of the three crystal planes was characterized using open circuit potential, potentiodynamic polarization, and electrochemical impedance spectroscopy tests. The results revealed that the corrosion potential of the (110) crystal plane was slightly higher than that of the other two crystal planes, suggesting that this can be attributed to the influence of surface energy. The corrosion current density and corrosion rate of the (110) crystal plane were measured to be 0.269 μA cm−2 and 1.911 × 10−3 mm/y, respectively, significantly exceeding those of the other two crystal planes. Additionally, the electrochemical impedance spectroscopy results indicated that the modulus impedance and polarization resistance of the (110) crystal plane were much lower compared to the other two crystal planes, suggesting inferior corrosion resistance. A comprehensive analysis indicates that the (110) crystal plane exhibits poorer corrosion resistance compared to the (200) and (211) planes, with the interplanar spacing identified as the primary factor influencing its corrosion resistance.

Polarization spectroscopy of 87Rb-D2 line using structured light: controlling the line shape of closed hyperfine transition

Polarization spectroscopy of 87Rb-D2 line using structured light: controlling the line shape of closed hyperfine transition

Understanding copper corrosion in bentonite-enriched environments: Insights from the point defect model

The study simulated copper corrosion in a bentonite/groundwater solution, analyzing the kinetics of metal passivation through potentiodynamic polarization, potentiostatic polarization, and electrochemical impedance spectroscopy experiments. Morphological characterization provided insights into corrosion development patterns, and the mechanisms by which bentonite affects copper corrosion were comprehensively elucidated based on the point defect model. The findings revealed that bentonite affects copper corrosion resistance through Donnan exclusion, cation adsorption, and hydrolysis salt effects. At lower potentials, bentonite aids in inhibiting anodic dissolution, reducing the polarization current by approximately 75 % under certain conditions. With increasing bentonite content, the induction time for stable pitting corrosion shortens significantly, down to 10 %, the current surge before breakdown intensifies, and the breakdown potential decreases. When the bentonite volume ratio exceeds 0.5/0.1, the breakdown potential of OFP-Cu/OF-Cu markedly decreases and stabilizes at 0.1/0 VSCE. The microscopic mechanism of pitting corrosion induced by bentonite hydrolysis salts was elucidated using the point defect model, calculating the polarizability of the passive layer/outer layer interface as α = 0.1. The reliability of the cation adsorption and adsorption-desorption mechanisms was confirmed through experimental data fitting, point defect model fitting, and theoretical analysis.

Impact of cooling methods on the corrosion behavior of AA6063 aluminum alloy in a chloride solution

Abstract In this work, the AA6063 Al alloy was processed by cooling at four different conditions. The impact of the type of cooling method on the corrosion behavior of the produced alloys after 1 and 24 h in 3.5% NaCl solutions was carried out. Various electrochemical measurements, such as cyclic potentiodynamic polarization (CPP), chronoamperometric, and electrochemical impedance spectroscopy (EIS) measurements, were employed. The CPP data revealed that the intensity of corrosion of the alloys is highly influenced by the cooling method. The change in the chronoamperometric current at −650 mV (Ag/AgCl) over time indicates the possibility of pitting corrosion, particularly after 24 h, where the recorded currents showed a continuous increase over time. The scanning electron microscopy images taken for the surfaces of the alloys after corrosion confirmed that the lowest deterioration occurring on the surface was for the AA6063 alloy that was quenched in water. The EIS plots also demonstrated that AA6063 alloy exhibits different corrosion resistances when different cooling methods are applied. All measurements indicated that the corrosion resistance increases in the following order: the quenched alloy in water > the air-cooled alloy > the furnace-cooled alloy > the as-received alloy. The exposure for 24 h decreases the corrosion damage of all alloys via the formation and thickening of a top layer of corrosion products on its surface over time.

Insights into the newly synthesized bi- Mannich base for carbon steel corrosion inhibition in H2S and HCl solution

Adding corrosion inhibitors is considered to be a cost-effective way to inhibit metal corrosion. In this study, we report the synthesis of a bi-mannich base corrosion inhibitor (BMT) with an impressive inhibition efficiency on carbon steel in H2S and HCl co-existing solution. At the BMT concentration of 9 ppm, the inhibition efficiency (η) of 96.9%, 97.6% and 98.0% were determined by weight loss, potentiodynamic polarization and electrochemical impedance spectroscopy, respectively. The adsorption of BMT on the carbon steel surface follows the Langmuir adsorption isotherm, and the calculated free energy indicates that the adsorption is a spontaneous process. This research also delves into understanding the adsorption behavior and corrosion inhibition mechanism of BMT on carbon steel surfaces through quantum chemistry calculations. The results of this study provide guidance for the application of BMT as a corrosion inhibitor in sour and acid environments.

Eco-friendly corrosion inhibitor of Q235 carbon steel in 1.0 M HCl by Isatin/Chitosan Schiff base

This study presents the synthesis of an eco-friendly and green Schiff base, namely Isatin-Cs Schiff base corrosion inhibitor for Q235 carbon steel in 1.0 M HCl corrosion solution. Fourier-transformed infrared FT-IR and 1H NMR was utilized to characterize the prepared Isatin-Cs Schiff base corrosion inhibitor. The inhibition performance in 1.0 M HCl solution was investigated via classic weight loss at various temperatures, potentiodynamic polarization (PPD), and electrochemical impedance spectroscopy (EIS). Scanning electron microscopy SEM, X-ray photoelectron spectroscopy XPS, and water contact angle methods are used to analyze the surface morphology of Q235 carbon steel. The polarization measurements indicate that the corrosion inhibitors act as mixed type. Moreover, the weight loss studies show that the efficiency of inhibitor increases with the concentration of inhibitor to reach a maximum efficiency of 88.4 % with 250 ppm at 25 °C. Nevertheless, increasing temperature has negative effect on the efficiency of the Isatin-Cs inhibitor. The Langmuir isotherm Unveil that Isatin-Cs adsorption on Q235 carbon steel is mediated via physi/chemi-sorption. Based on SEM and XPS analyses Isatin-Cs forms stable protective film on Q235 carbon steel. The DFT results complemented the experiments results, both observed the effectiveness of inhibitor adsorption.

Electrochemical Behavior of Plasma-Nitrided Austenitic Stainless Steel in Chloride Solutions.

The application possibilities of austenitic stainless steels in high friction, abrasion, and sliding wear conditions are limited by their inadequate hardness and tribological characteristics. In order to improve these properties, the thermochemical treatment of their surface by plasma nitriding is suitable. This article is focused on the corrosion resistance of conventionally plasma-nitrided AISI 304 stainless steel (530 °C, 24 h) in 0.05 M and 0.5 M sodium chloride solutions at room temperature (20 ± 3 °C), tested by potentiodynamic polarization and electrochemical impedance spectroscopy. Optical microscopy, scanning electron microscopy, energy-dispersive X-ray spectroscopy, and X-ray photoelectron spectroscopy are used for nitrided layer characterization. The experiment results confirmed the plasma-nitrided layer formation of increased micro-hardness related to the presence of Cr2N chromium nitrides and higher surface roughness compared to the as-received state. Both of the performed independent electrochemical corrosion tests point to a significant reduction in corrosion resistance after the performed plasma nitriding, even in a solution with a very low chloride concentration (0.05 mol/L).

Electrochemical Investigation of Ethylene Glycol as Corrosion Inhibitor of Al 5052

Nowadays, electric cars use Al 5052 in the cooling pad of the battery coolant system. Corrosion behavior study of Al 5052 by coolant is essential in the automotive industry. Ethylene glycol is the main compound of the battery coolant system that can inhibit the corrosion process of aluminum alloys. The corrosion inhibition performance of ethylene glycol (EG) for Al 5052 surface in 3.5% NaCl solution has been studied using electrochemical measurements such as potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) in various concentrations of EG up to 50% and a temperature range from 30oC to 60oC. Based on results, EG can inhibit the corrosion process of Al 5052. The corrosion rate (CR) of coolant containing EG decreases with increasing that concentration in various temperatures, and the CR of the coolant rises with the increased temperatures. The inhibition efficiency of coolant boosts with the increase in EG concentration in each operational temperature and the highest up to 75% at 60oC with 50% of EG concentration.

Enhanced Corrosion Resistance of Mild Steel in Acidic Media Using PVA‐Chitosan‐Dopamine Composite Coatings

AbstractIn this study, corrosion control of mild steel in acidic media was conducted in the presence of polyvinyl alcohol (PVA)‐chitosan and PVA‐chitosan‐dopamine composite coatings. Weight loss, polarization, and electrochemical impedance spectroscopy (EIS) studies were conducted to study the protective mechanisms and performance of PVA‐chitosan coatings. The results showed a substantial reduction in weight loss, corrosion rates, and corrosion current densities for coated specimens indicating the effectiveness of the composite coatings. PVA‐chitosan and PVA‐chitosan‐dopamine coatings showed high inhibition efficiencies (IE) up to 90.65 % and 96.01 % respectively. The electrochemical findings were supported using surface characterization techniques such as SEM to obtain a complete understanding of the coatings’ morphology and composition. The topographical analysis confirmed that dopamine significantly influenced the surface morphology and behavior of the nanocomposite. The FTIR spectrum of composite B, which combined PVA and chitosan, exhibited notable changes, including a decrease in both the intensity and frequency of the OH band. The potential of PVA‐chitosan‐dopamine coatings as effective corrosion inhibitors for mild steel in acidic environments offered practical solutions for diverse industrial applications.

Anticorrosive activity of Melothria perpusilla: A renewable and sustainable inhibitor

Anticorrosive activity of Melothria perpusilla extract on mild steel in H2SO4 was examined by weight loss, potentiodynamic polarization and electrochemical impedance spectroscopy methods. The results revealed that mild steel corrosion was effectively controlled by the extract with 99.4 % efficiency at 3000mg/L concentration. The efficiency was improved with higher extract concentration but decreased as the temperature increased. The Tafel plots and its corrosion potential value (<85 mV) inferred that Melothria perpusilla acts as a mixed type inhibitor. Adsorption of phytochemicals onto the surface of mild steel is the primary factor in reducing corrosion. The increase in activation energy for adsorption from 22.73 kJ mol−1 in acid to 133.74 kJ mol−1 in extract's presence confirms the active role of phytochemicals in adsorption process. The increase in charge transfer resistance from 3.21 Ω cm2 in acid to 369.2 Ω cm2 in extract's presence, coupled with a decrease in double layer capacitance in the EIS investigation, suggests that a charge transfer mechanism is active at the mild steel-solution interface. Gas chromatography-Mass spectroscopy revealed the presence of five major phytochemicals along with other organic compounds in the extract. Fourier transform infrared and UV–visible spectroscopies indicated the active functional moieties (-COOH, –CONH2, -C-O-C-, –C=C- and long chain alkyl groups) are involved in the inhibition. Scanning electron microscopy confirmed the existence of shielding film of phytochemicals on mild steel. Density functional theory validated the inhibitory properties of the constituents. Therefore, it is concluded that Melothria perpusilla is an efficient green inhibitor in acidic condition.

Eco-friendly corrosion inhibition of steel using phenolic compounds from Cynara syriaca

This study evaluates the corrosion inhibition performance of the n-butanol (n-BuOH) fraction derived from Cynara syriaca on mild steel in acidic environments. The n-BuOH fraction achieved up to 94 % inhibition at 500 ppm, as assessed through gravimetric analysis, potentiodynamic polarization (PDP), and electrochemical impedance spectroscopy (EIS). Key phenolic compounds, including kaempferol, naringenin, myricetin, chlorogenic acid, and quercetin, were identified by UPLC-MS/MS. These compounds form stable flavonoid-metal complexes, as confirmed by UV–Vis spectroscopy. FT-IR and SEM-EDS analyses revealed the formation of protective coatings and interactions with the steel surface. Polarization curves indicate that the n-BuOH fraction acts as a mixed-type inhibitor, predominantly affecting the anodic reaction. The inhibition efficiency decreased from 93.89 % to 73.43 % with increasing temperatures. Thermodynamic analysis showed an increase in activation energy (Ea = 58.20 kJ/ mol) and a positive ΔH value of 56.17 kJ/mol, which can be attributed to the increased thickness of the double layer, enhancing the activation energy of the corrosion process. A Gibbs free energy (ΔG0ads) value of −25.48 kJ/mol confirms that the adsorption process is spontaneous and involves both physisorption and chemisorption. pKa analysis identified specific adsorption sites. This research underscores the potential of the n-BuOH fraction as a novel, eco-friendly corrosion inhibitor, offering valuable insights for sustainable corrosion control strategies.

Fabrication of Ni–ZrO2 nanocomposites through a new electroforming bath and Assessment of their morphology, wear, and corrosion resistance

Nowadays, researchers are looking for ways to produce complex tools and pieces with high precision at a low cost. In recent decades, electroforming has been an important and stable technique for producing composite parts. In this research, Ni–ZrO2 nanocomposite foils were fabricated by using a nickel-chloride bath through electroforming, a bath not previously utilized for this purpose. In this study, the effects of ZrO2 concentration and direct current density on the volume percentage of ZrO2 nanoparticles and the grain size of the nickel matrix of foils are also investigated. The sample with 13.65 vol % nanoparticles had the highest volume percentage and the minimum nickel grain size of 516.9 nm, which is almost 46 % smaller than the grain size of pure nickel foil. The wear and corrosion behavior of the foils were examined using a pin-on-disk wear test, potentiodynamic polarization, and impedance spectroscopy analysis. The results showed considerable improvement in the wear and corrosion resistance of the Ni–ZrO2 samples compared to the pure electroformed nickel. The nanocomposites exhibit a lower friction coefficient than pure nickel, with a maximum reduction of 44 %. A composite specimen of Ni–ZrO2 had 2.5 % lower corrosion density and 596 % higher charge transfer resistance compared to pure nickel. It was concluded that the nickel-chloride bath has an excellent potential to produce composite nickel foils with acceptable brightness, satisfactory wear, and corrosion resistance.