Plasma Polymerization Research Articles

A Comprehensive Study on Structural and Optical Properties of Zinc Selenide/Poly Ortho-methoxyaniline Hybrid Thin Films Deposited by Chemical Bath Deposition and Plasma Polymerization Techniques

Hybrid thin films hold dominant importance in various technological applications due to their synergistic effects between inorganic and organic materials. In this study, inorganic–organic hybrid thin film has been produced where the inorganic layer of zinc selenide (ZnSe) is deposited first through chemical bath deposition technique and the organic layer is deposited onto the inorganic layer using a capacitively coupled plasma polymerization technique. The ZnSe layer deposited for one hour has been used as the base layer and plasma polymerized (PP) o-methoxyaniline (OMA) has been deposited for different deposition durations. The experimental results showed that thickness of the the hybrid films increases with the organic layer deposition time. The field emission scanning electron microscope exhibited a large number of pores on the surface of the ZnSe film, which are significantly covered up when organic PPOMA is deposited onto it. The energy-dispersive X-ray confirms the constitutional elements of the hybrid films and X-ray diffraction study indicates the enhancement of crystallinity of the film. Differential scanning calorimetry and thermogravimetric analysis specify that hybrid films are thermally more stable (up to 396 °C) compared to pure ZnSe film (351 °C), probably due to higher conjugation in the PP organic layer. The direct optical band gaps of the deposited hybrid thin films are found to increase from 2.4 to 2.80 eV with the increase of organic layer onto ZnSe film. Consequently, the Urbach energy decreases from 0.94 to 0.66 eV with the deposition of hybrid film for different time durations. The outcomes of this study suggest that the hybrid films would have enormous potential as passive thin films for photovoltaic cells, sensing and optical devices.

A bioswitchable antibacterial strategy for the treatment of implant-associated infections

Implant-associated infection (IAI) remains a significant clinical challenge due to the increase of bacterial resistance and the presence of bacterial biofilm. Endowing implants with antibacterial properties and functionality by surface covalent immobilization of antimicrobial peptides (AMPs) is a highly promising approach, but suffers from poor antibacterial effect. In this study, a bioswitchable antibacterial system is flexibly designed and constructed for IAI therapy. A universal and functional coating is polymerized on the material surface by propionaldehyde plasma polymerization and then conjugated with LL-37, a human cathelicidin peptide, by Schiff base reaction. The release of LL-37 can be triggered by the acidic microenvironment results from bacterial metabolism and respiration. The conjugated LL-37 under physiological environment shows better biocompatibility than direct administration of LL-37, while responsive released LL-37 under acidic microenvironment exhibits preferrable antibacterial activity in comparison with unresponsive immobilization of LL-37. Besides, the bioswitchable coating exhibits variable immunomodulatory abilities. Further in vivo subcutaneous implant-associated infection model confirms the good protection against bacterial infection of bioswitchable antibacterial system. This design strategy of bioswitchable antibacterial system will provide a simple and universal approach for the prevention and therapy of implant-associated infection.

Preparation of large diameter/thickness ratio glass shells and “In situ” high temperature infrared spectroscopy study

The millimeter-sized glass (SiO2) shells play key roles in inertial confinement fusion (ICF) experiments, especially for the so-called "direct-drive" configuration. The preparation of large diameter/thickness ratio glass shells and the exploration of transformation mechanisms for silicon-doped glow discharge polymer (Si-GDP) to SiO2 still face challenges. Here, we prepared large diameter/thickness ratio glass shells with the diameter of ∼1200 μm and shell thickness of ∼5 μm by increasing the Si contents in Si-GDP precursors. The influence of Si contents in Si-GDP shells on the compositions, morphologies and geometrical properties of glass shells were carefully investigated. The formability and uniformity of micro morphologies of the glass shells will improve with the increase of Si contents in precursors. The chemical composition of the prepared glass shells is SiO2 with some carbides adsorbed on their surfaces and the compositions present negligible relationship with the Si contents. The sphericity, thickness uniformity and surface quality will increase with the increase of Si contents in precursors. Besides, the oxidation mechanisms for Si-GDP to SiO2 were explored by the combination of an in situ high temperature infrared spectroscopy and a simultaneous thermal analyzer.

Contribution of graphene oxide (GO)-containing polydimethylsiloxane (PDMS) binder to the surface modification of electrospun PVDF membrane towards development of photothermal vacuum membrane distillation (PVMD)

Given the scarcity of water and energy resources and their potential to escalate into future crises, water and energy have emerged as the paramount challenges of the present century. To address these challenges, simultaneously, a novel membrane distillation (MD) technique named photothermal MD (PMD) has come to the forefront in recent years. The PMD is rapidly advancing, particularly in the field of desalination, towards increasing the use of sustainable solar energy. In this work, the surface of poly(vinylidene fluoride) (PVDF) electrospun membrane was turned into a photothermal surface by binding graphene oxide (GO) nanosheets using a binder solution made of polydimethylsiloxane (PDMS) with different concentrations (0.1, 0.5, 1, 2, 3 wt%). Subsequently, the environmentally-friendly low-pressure plasma polymerization method was employed to polymerize perfluorodecyl acrylate (PFDA) monomers on the surface of coated electrospun membrane to achieve an omniphobic surface. In this regard, the contact angles of water, oil, and ethanol/water (70/30 v/v) solution on the surface of the coated membranes were measured to be 144°, 124.4°, and 120.8°, respectively. Compared to the uncoated electrospun membrane, the one coated with GO-containing binder solution with optimum PDMS concentration of 0.1 wt%, showed a significant increase in flux by 41 % at 1 sun irradiation during photothermal vacuum MD (PVMD). In the PVMD process, the conventional method of feed heating was substituted with membrane surface heating utilizing solar energy. Additionally, vacuum was employed to facilitate the passage of water vapor through the membrane pores. This increment was further highlighted by salt rejection remained constant at 99.9 %. It was also found that PDMS concentration in the GO-containing binder solution adversely affects the membrane efficiency, exhibiting a decreasing trend from 54.1 % to 17.5 % when PDMS concentration increases from 0.1 to 3 wt%. Additionally, the long-term performance assessment of the prepared membrane coated with the binder solution with optimum PDMS concentration of 0.1 wt% demonstrated its acceptable resistance against wetting by the NaCl aqueous solution (35 g/L) containing 0.3 mM sodium dodecyl sulfate (SDS).

Layer-by-layer structured nanocomposite deposits from plasma-synthesized organosilicon nanoparticles and organosilicon nanoparticles decorated with Ag nanoparticles by taking advantage of cyclic nanoparticle formation in Ar/HMDSO reactive plasmas

Rational engineering of thin nanocomposite layers, deposited in reactive plasmas, requires knowledge on the plasma behavior in order to produce multifunctional deposits with tailored properties (structural, optical, electrical, etc.) This work presents an experimental study of nanoparticles synthesized in the plasma gas-phase and their subsequent use as building-blocks to form layer-by-layer nanostructures. The experiment is performed in a plasma process that successfully combines plasma polymerization of an organosilicon molecular precursor (hexamethyldisiloxane, HMDSO) and sputtering of a metallic (silver) target. Pulsed injection of the precursor is found to promote cyclic nanoparticle formation in Ar/HMDSO reactive plasmas. The plasma electron temperature is found to vary in the range 1.6—2.2 eV as derived from time-resolved optical emission spectroscopy of the plasma energetic conditions. This diagnostic method is also shown to provide a reliable tool for online monitoring of the nanoparticle synthesis process. Two types of layer-by-layer structured nanocomposites can be obtained depending on the type of nanoparticles synthesized: (i) organosilicon nanoparticles of size less than 100 nm in all studied plasma conditions for a large quantity of injected HMDSO and (ii) raspberry-like nanoparticles of size less than 150 nm when the quantity of injected HMDSO is reduced. The organosilicon nanoparticle growth follows a polydimethylsiloxane (PDMS)-like oligomerization scheme in which the R2-Si(-O)2 silicon bond tends towards the formation of polymeric structure in a R3-Si(-O)1 silicon chemical environment, containing Si-(CH2)-Si type bridges that are involved in cross-linking. The elemental composition of the raspberry-like nanoparticles is similar to that of the organosilicon nanoparticles, supplemented by the Ag component. The decorating silver nanoparticles are ∼15 nm of size, round in shape and polycrystalline. There is no evidence for silver oxides in the nanostructures. The Si-O-Ag bridges, revealed by infrared spectroscopy, suggest the presence of junction sites between the metallic and the organosilicon parts of the raspberry-like nanoparticles. The silver nanoparticles are found to decorate the organosilicon nanoparticles to form the raspberry-like nanoparticles in the plasma gas-phase, before being deposited. This reveals a very interesting phenomenon of simultaneous growth of the silver- and organosilicon-parts in the plasma without mixing during the nucleation phase.

Fluorocarbon Plasma-Polymerized Layer Increases the Release Time of Silver Ions and the Antibacterial Activity of Silver-Based Coatings.

Silver-based antibacterial coatings limit the spread of hospital-acquired infections. Indeed, the use of silver and silver oxide nanoparticles (Ag and AgO NPs) incorporated in amorphous hydrogenated carbon (a-C:H) as a matrix demonstrates a promising approach to reduce microbial contamination on environmental surfaces. However, its success as an antibacterial coating hinges on the control of Ag+ release. In this sense, if a continuous release is required, an additional barrier is needed to extend the release time of Ag+. Thus, this research investigated the use of a plasma fluoropolymer (CFx) as an additional top layer to elongate Ag+ release and increase the antibacterial activity due to its high hydrophobic nature. Herein, a porous CFx film was deposited on a-C:H containing Ag and AgO NPs using pulsed afterglow low pressure plasma polymerization. The chemical composition, surface wettability and morphology, release profile, and antibacterial activity were analyzed. Overall, the combination of a-C:H:Ag (12.1 at. % of Ag) and CFx film (120.0°, F/C = 0.8) successfully inactivated 88% of E. coli and delayed biofilm formation after 12 h. Thus, using a hybrid approach composed of Ag NPs and a hydrophobic polymeric layer, it was possible to increase the overall antibacterial activity of the coating.

Investigating micro-cutting mechanism of glow discharge polymer based on material properties and removal behaviors analysis

Glow discharge polymer (GDP) is the unique artificial material for the target balls in Inertial Confinement Fusion tests, while its practical micromachining such as the fabrication of microstructure on material surfaces keeps challenging due to its unclear micro-cutting mechanism. Hence, this paper seeks to investigate the micro-cutting mechanism of GDP from the perspective of the material flow and cutting energy. To achieve it, the energy conservation equation of three cutting modes triggered by different ratios of uncut chip thickness to the tool cutting edge radius (RTS) was established based on cutting deformation behaviors. Meanwhile, the diamond cutting tests and the FEM simulation at different RTS were developed. The experimental observation of cutting forces and specific cutting forces verified the evolution of three cutting modes, including shearing, shearing-ploughing and ploughing in the micro-cutting of GDP with the decrease of RTS. Next, from the change of the node displacement vector observed from the simulated results, it can be seen that the real-time material flow behavior during micro-cutting of GDP varies obviously with the evolution of cutting modes. Besides, the fracture toughness Gc, and the energy dissipation of different cutting modes were analyzed. The proportion of the energy spent on material fracture (Gc=9.95 N/mm) is the largest one in shearing and shearing-ploughing modes, while in ploughing mode, the material plastic deformation consumed the most energy. The above results reveal the specific material properties and removal behaviors of GDP and contribute to optimizing the machining strategies for the practical micromachining of microstructures on material surfaces.

On-Demand Bioactivation of Inert Materials With Plasma-Polymerized Nanoparticles.

Conventional gas plasma treatments are crucial for functionalizing materials in biomedical applications, but have limitations hindering their broader use. These methods require exposure to reactive media under vacuum conditions, rendering them unsuitable for substrates that demand aqueous environments, such as proteins and hydrogels. In addition, complex geometries are difficult to treat, necessitating extensive customization for each material and shape. To address these constraints, an innovative approach employing plasma polymer nanoparticles (PPN) as a versatile functionalization tool is proposed. PPN share similarities with traditional plasma polymer coatings (PPC) but offer unique advantages: compatibility with aqueous systems, the ability to modify complex geometries, and availability as off-the-shelf products. Robust immobilization of PPN on various substrates, including synthetic polymers, proteins, and complex hydrogel structures is demonstrated in this study. This results in substantial improvements in surface hydrophilicity. Materials functionalization with arginylglycylaspartic acid (RGD)-loaded PPN significantly enhances cell attachment, spreading, and substrate coverage on inert scaffolds compared to passive RGD coatings. Improved adhesion to complex geometries and subsequent differentiation following growth factor exposure is also demonstrated. This research introduces a novel substrate functionalization approach that mimics the outcomes of plasma coating technology but vastly expands its applicability, promising advancements in biomedical materials and devices.

Insoluble Network Skeleton and Soluble Components of Nylon 6,6-Sputtered Nanoparticles: Insights from Liquid-State and Solid-State NMR Analysis.

In this study, we performed a detailed analysis of -sputtered-nylon 6,6 plasma polymer nanoparticles (NPs). Following a previous study using standard techniques such as X-ray photoelectron spectroscopy (XPS) and Fourier transform infrared (FTIR) spectroscopy, we employed unconventional approaches, specifically solid- and liquid-state high-resolution nuclear magnetic resonance (NMR) spectroscopy, supplemented by gel permeation chromatography (GPC). Scanning electron microscopy (SEM) was also used to examine changes in the size of the NPs after contact with solvents and after heating. Our investigations revealed suspected strong binding and networking of the NPs, and a soluble monomer/oligomer phase was identified and characterised. This fraction is removable using solvent or heat treatment without significantly affecting the size of the NPs. Additionally, we suggested the chemical structure of this soluble phase. Our findings support the proposed rubber-like character of plasma polymer NPs and explain their strong tendency to reflect from substrates upon high-speed impact.

In Situ Plasma Polymerization of Self-Stabilized Polythiophene Enables Dendrite-Free Lithium Metal Anodes with Ultra-Long Cycle Life.

Constructing a flexible and chemically stable multifunctional layer for the lithium (Li) metal anodes is a highly effective approach to improve the uneven deposition of Li+ and suppress the dendrite growth. Herein, an organic protecting layer of polythiophene is in situ polymerized on the Li metal via plasma polymerization. Compared with the chemically polymerized thiophene (C-PTh), the plasma polymerized thiophene layer (P-PTh), with a higher Young's modulus of 8.1GPa, shows strong structural stability due to the chemical binding of the polythiophene and Li. Moreover, the nucleophilic C─S bond of polythiophene facilitates the decomposition of Li salts in the electrolytes, promoting the formation of LiF-rich solid electrolyte interface (SEI) layers. The synergetic effect of the rigid LiF as well as the flexible PTh-Li can effectively regulate the uniform Li deposition and suppress the growth of Li dendrites during the repeated stripping-plating, enabling the Li anodes with long-cycling lifespan over 8000h (1mAcm-2, 1 mAhcm-2) and 2500h (10mAcm-2, 10 mAhcm-2). Since the plasma polymerization is facile (5-20min) and environmentally friendly (solvent-free), this work offers a novel and promising strategy for the construction of the forthcoming generation of high-energy-density batteries.

Antibacterial Textile Coating Armoured with Aggregation-Induced Emission Photosensitisers to Prevent Healthcare-Associated Infections.

In the quest to curtail the spread of healthcare-associated infections, this work showcases the fabrication of a cutting-edge antibacterial textile coating armoured with aggregation-induced emission photosensitisers (AIE PS) to prevent bacterial colonisation on textiles. The adopted methodology includes a multi-step process using plasma polymerisation and subsequent integration of AIE PS on their surface. The antibacterial effectiveness of the coating was tested against Pseudomonas aeruginosa and Staphylococcus aureus after light irradiation for 1 h. Furthermore, antibacterial mechanistic studies revealed their ability to generate reactive oxygen species that can damage bacterial cell membrane integrity. The results of this investigation can be used to develop ground-breaking explanations for infection deterrence, principally in situations where hospital fabrics play a critical part in the transmission of diseases. The antibacterial coating for textiles developed in this study holds great promise as an efficient strategy to promote public health and reduce the danger of bacterial diseases through regular contact with fabrics.

Antibacterial Plasma Coating with Aggregation‐Induced Emission Photosensitizers to Prevent Surgical Site Infections

AbstractSurgical site infections (SSI) are major post‐operative complications following surgery. Reducing SSI is a global urgency as they account for huge pecuniary, physiological, and emotional burdens for patients. Antibiotic resistance is the main challenge for surgeons dealing with SSIs. Aggregation‐induced emission photosensitisers (AIE PS) with their distinct optical characteristics, biocompatibility, low toxicity, and target specificity, hold the potential for the treatment of SSI. Herein, a synergetic strategy combining plasma polymerization and AIE PS is adopted to develop coatings that can eradicate SSI‐causing bacteria. These coatings can preferentially kill Gram‐negative and Gram‐positive bacteria over mammalian cells after triggered by light irradiation. The cell viability and immunostaining studies confirmed their biocompatibility on mammalian cells. The antibacterial mechanistic studies explored their ability to generate reactive oxygen species (ROS), which is crucial for overcoming antibiotic resistance. Thus, this study opens an avenue toward antibacterial coatings to decrease the prevalence of SSI.

Enhanced neuronal differentiation using plasma synthesized amino polymers

Different pyrrole and allylamine polymeric materials, were synthesized by plasma polymerization with different powers and doped with iodine. The polymers were characterized physicochemically. A cell line of neuronal origin (N1E-115) was cultured on them to evaluate the effects of the materials on neuronal differentiation. Following a differentiation stimulus, immunofluorescence was performed, and the lengths of neurites, as well as the complexity of the network formed and the number of nuclei, were measured and analyzed to provide a differentiation index. The results showed that the polymeric materials exhibited different physicochemical characteristics depending on the synthesis conditions and enhanced neuronal differentiation.

Plasma-induced Polymerization and Grafting of Acrylic Acid on the Polypropylene Nonwoven Fabric Using Pulsed Underwater Diaphragm Electrical Discharge

Polypropylene (PP) nonwovens are used in many hygiene, healthcare and medical products due to their low cost, high chemical resistance and inertness. From an economic point of view, PP textiles would be used as an excellent support material in regenerative medicine or tissue engineering, but here surface functionalization is necessary to ensure cell adhesion and proliferation. Acrylic acid (AAc) is an excellent source of carboxylic-rich (-COOH) coatings suitable for this purpose, but their multistep preparation is time-consuming. Plasma polymerization provides an excellent solution to this demanding procedure since the process of polymerization and grafting to the substrate takes place simultaneously. Here, we propose a relatively fast and effective method for AAc plasma polymerization by using a pulsed underwater diaphragm electrical discharge operated in an aqueous solution consisting of AAc. AAc layers are successfully grafted onto PP nonwovens, which are continuously rewound through the slit where the plasma is generated. The presence of plasma polymerized AAc layer in the fibrous structure of PP nonwoven was monitored by SEM, FTIR and XPS measurements. Additionally, the improved wettability and adhesion characteristics were investigated by the critical wetting surface tension (CWST) method, the standard method of strike-through time (STT) and „tape-peel“ test. Resulting AAc modified PP nonwoven possesses hydrophilic character, enhanced adhesion and a considerable amount of -COOH groups on the surface. Although after the washing test the FTIR and XPS results indicated a lower concentration of the carboxylic groups, the CWST and STT measurements confirmed the stable hydrophilic character of the PP nonwovens surface.

Hydrophobic glass and paper coatings based on plasma polymerized vegetable oils using a novel atmospheric pressure plasma concept

AbstractAtmospheric pressure plasma polymerization represents a promising coating technology, addressing drawbacks of traditional processes (solvent use, multistep procedures, etc.) while enabling deposition of thin cross‐linked polymer layers with high contour fidelity. We address technological challenges with a novel plasma device that integrates multiple plasma source benefits and investigate the suitability of two plant‐based precursors, chia and tung oil, for plasma polymerization to hydrophobize glass and paper. Chia oil enables the deposition of thin, covalently bonded hydrophobic polymer layers. Such coatings have diverse applications especially inside the paper industry, where water repellents in the form of internal and surface sizing have always been an essential functionalization step. Using bio‐based precursors and reducing extra chemicals contributes to substituting fossil‐based or harmful substances.

Electro‐polymerization of polypyrroles, comparison among electrochemistry, glow, and arc discharges

AbstractThis work presents a comparison between electrochemical (Echem), plasma glow, and arc discharge polymerizations of pyrrole doped with iodine to correlate the energy of synthesis, chemical structure, and electrical conductivity of the polymers. Plasma glow discharges were used in the gas phase, electrochemistry in liquid, and arc discharges in a hybrid gas–liquid combination. Polypyrroles had structure and conductivity that varied with the synthesis parameters; Echem produced polymers with high carbonization and without the C≡N triple bonds resulting from the other syntheses. Conductivity divided the polymers in two: those synthesized in liquid were in the 0.01–1.0 S/m range, and those synthesized in gas were in the 10–9–10–7 S/m range, with differences of up to eight orders of magnitude due to the dopants and electrolytes.

Improved performance of the ultrafiltration membranes by simple modification with air plasma treatment and polymeric deposition

AbstractThis study seeks to increase the antifouling properties of fluorinated polyvinylidene (PVDF) membranes through the synergistic application of plasma treatment and polymer deposition, employing polymerizations of polyvinylpyrrolidone (PVP) and polyethyleneimine (PEI). The results show remarkable success in modifications, presenting exceptional performance. Two distinct surface modification methods, plasma treatment and polymer deposition, were used to improve the antifouling properties and filtration performance of PVDF membranes. The plasma used was a discharge dielectric barrier using ambient air as gas, and hydrophilic polymers, PVP, and PEI. The results outlined changes in membrane roughness with a significant roughness reduction of up to 43% evident based on topographic and morphological analyses. Hydraulic permeability analysis revealed a substantial 35‐fold increase, indicating a notable improvement in performance. All treated membranes exhibited higher water affinity and superior performance during 12‐h ultrafiltration compared to their untreated counterparts. After chemical cleaning, water flux recovery exceeded 85% for all treated membranes, indicating the inherent antifouling properties of the surface.

Novel plasma-polymerized coating facilitates HeLa cell spheroid formation, exerting necroptosis via β-cyclodextrin-encapsulated resveratrol

Beta-cyclodextrins (β-CDs) comprise a pore for accommodating resveratrol (Res), thereby boosting its bioavailability. Res-incorporated β -CD (Res/CD) may be cytotoxic against both normal and cancer cells. Herein, we examined whether Res/CD exhibits anticancer activity against tumor spheroids, similar to in vivo tumor mass. To prepare three-dimensional spheroids, 1,1,1,3,5,7,7,7 octamethyl-3,5-bis(trimethylsiloxyl) tetrasiloxane (OMBTSTS) was deposited to the surface of the culture dish via plasma polymerization. We observed that HeLa cells grew as spheroids on the OMBTSTS-deposited surface at 20 W plasma power. Res/CD was delivered to the hypoxic core of the spheroid, inducing necrosis, whereas Res was not. Consistently, 10 μM Res alone was not cytotoxic to two-dimensional HeLa cells grown on a culture dish and three-dimensional spheroids. However, Res/CD promoted the necroptosis of spheroids, which were split into small fragments, ultimately inducing cell spheroid death. Collectively, our data suggest that nontoxic levels of Res/CD were efficiently delivered to the hypoxic core of tumor spheroids, promoting cell death. Therefore, Res/CD can be used as an effective anticancer drug. Moreover, the plasma-polymerized OMBTSTS modification technique provides insights into the efficient formation of spheroids in various cancer cell lines.

ToF-SIMS analysis of ultrathin films and their fragmentation patterns.

Organic thin films are of great interest due to their intriguing interfacial and functional properties, especially for device applications such as thin-film transistors and sensors. As their thickness approaches single nanometer thickness, characterization and interpretation of the extracted data become increasingly complex. In this study, plasma polymerization is used to construct ultrathin films that range in thickness from 1 to 20 nm, and time-of-flight secondary ion mass spectrometry coupled with principal component analysis is used to investigate the effects of film thickness on the resulting spectra. We demonstrate that for these cross-linked plasma polymers, at these thicknesses, the observed trends are different from those obtained from thicker films with lower degrees of cross-linking: contributions from ambient carbon contamination start to dominate the mass spectrum; cluster-induced nonlinear enhancement in secondary ion yield is no longer observed; extent of fragmentation is higher due to confinement of the primary ion energy; and the size of the primary ion source also affects fragmentation (e.g., Bi1 versus Bi5). These differences illustrate that care must be taken in choosing the correct primary ion source as well as in interpreting the data.

A review of polymer surface modification by cold plasmas toward bulk functionalization

AbstractPlasma surface modification of polymers is a well‐established method applied to increase the surface energy of these materials, where the capacity of cold plasmas to generate free radicals and functionalize the surface with polar groups is widely reported in the literature. This article provides a comprehensive literature review on plasma surface treatment, plasma‐induced grafting, and plasma polymerization, evaluating how these techniques can be applied to modify the bulk properties of polymers. A novel process of plasma‐induced polymer bulk functionalization in the melt state is introduced, where an atmospheric pressure plasma jet could be applied to a continuous reactive extrusion process, enhancing the production of graft copolymers for compatibilization of polymeric blends and fiber composites.