Physical Vapor Deposition Technique Research Articles

Residual Stress Analysis in High‐Speed Physical Vapor Deposition Coatings

Several studies focus on impact of residual stress in coatings, predominantly those synthesized by conventional physical vapor deposition (PVD) techniques like arc PVD and magnetron sputtering. High‐speed PVD (HS‐PVD) is based on hollow cathode gas flow sputtering, enabling the deposition of thick coatings s > 20 μm in contrast to the mentioned processes, where coating thickness is limited due to compressive residual stresses. Therefore, the effect of residual stresses on HS‐PVD coatings and adhesion was analyzed for the first time. The aim is to evaluate the influence of diverse substrate materials, different coating systems, and process parameters on the residual stress states in HS‐PVD coatings. Different coating systems like AlCrN and AlCrO are deposited at different reactive gas flows, coating times, and bias voltages. The residual stress of oxide coatings, deposited on cemented carbide and steel X40CrMoV5–1, is analyzed using X‐ray diffraction (XRD) and the sin2ψ method. For AlCrN coatings, in addition to the XRD method, the residual stresses are measured by focused ion‐beam‐digital image correlation ring‐core method to investigate different measuring methods. Both coating systems show higher adhesion strength with increasing thickness. Lower residual compressive stresses are unexpectedly observed at higher coating thickness using both analysis methods.

Role of sputtered atom and ion energy distribution in films deposited by physical vapor deposition: A molecular dynamics approach

We present a comparative molecular dynamics simulation study of copper film growth between various physical vapor deposition (PVD) techniques: a constant energy neutral beam, thermal evaporation, dc magnetron sputtering, high-power impulse magnetron sputtering (HiPIMS), and bipolar HiPIMS. Experimentally determined energy distribution functions were utilized to model the deposition processes. Our results indicate significant differences in the film quality, growth rate, and substrate erosion. Bipolar HiPIMS shows the potential for an improved film structure under certain conditions, albeit with increased substrate erosion. Bipolar HiPIMS (+180 V and 10% Cu+ ions) exhibited the best film properties in terms of crystallinity and atomic stress among the PVD processes investigated.

Interface‐Induced Anomalous Behavior of Magnetism in FexGeTe2/Pt Bilayer

AbstractInterface engineering is a promising strategy for controlling the Curie temperature (Tc) and perpendicular magnetic anisotropy (PMA) in magnetic 2D van der Waals (2D vdWs)‐based heterostructures. However, establishing high‐quality interface structures in magnetic 2D vdWs/metal stacks, crucial for maximizing interface effects, remains a significant challenge. Here, a Fe5‐xGeTe2/Pt (F5GT/Pt) prototype with a superior interface quality is achieved using a low‐power physical vapor deposition technique. The magnetic properties of the F5GT/Pt heterostructures are strongly influenced by employing the specific physical deposition method. Stable ferromagnetism at 400 K is observed when depositing Pt atoms with relatively high energy, despite the Tc of pristine F5GT being below 300 K. This unexpected high‐temperature ferromagnetism is attributed to the formation of a ferromagnetic alloy at the interface, commonly present in vdWs‐based stacks fabricated through physical deposition but often overlooked. The deposit of Pt atoms with ultralow energy leads to the formation of a unique Fe5‐xGeTe2/Fe3‐xGeTe2 heterojunction at the interface, significantly enhancing the PMA. This work emphasizes the importance of interface structures in vdWs‐based devices, suggesting that controlling the growth process offers an effective approach to construct and engineer vdWs heterostructures, thus improving the performance and introducing new functionalities to spintronic devices.

Comprehensive calibration of omnidirectional mirror and catadioptric optical system dedicated to high-speed video registration of lightning

The paper presents calibration setup and method dedicated to almost all types of omnidirectional mirrors such as hyperbolic and elliptic as well as including those with analytically or even numerically defined curvature. At its initial stage the calibration procedure use a pinhole and fisheye camera calibration algorithms to estimate and remove optical distortions introduced to catadioptric system by the image recorder and lens. The next stage allows to calculate the projection characteristics of the mirror and complex matrix of image deformation which can be further used for a low-cost image correction. Calibration procedure was verified using mirror prototypes manufactured with application of CNC milling machines and Physical Vapor Deposition technique. Three mirrors with 15°, 30° and 45° top view angles were tested. Projection characteristics were evaluated for a set of wide range cloud-to-ground lightning video registrations. Proposed method can be implemented to improve quality of omnidirectional observation and photogrammetry.

Designing Tin and Hard Carbon Architecture for Stable Sodium‐Ion Battery Anode

The lack of anodes stability is one among key barriers to the widespread commercialization of sodium‐ion batteries (SIBs). This is attributed to graphite, a well‐known common anode material for a range of commercial batteries including lithium‐ion batteries (LIBs), which limits the insertion of sodium (Na) ions due to their large ionic size. Tin (Sn) has shown its potential as a suitable anode material because it exhibits high capacities in conversion and alloying reactions. However, it endures significant volumetric expansion and slower reaction rates during sodiation. To overcome these challenges, this work presents a novel anode material for SIBs where a 2D layered architecture of Sn with a hard carbon (HC) buffer layer is engineered using physical vapor deposition technique. This novel anode (SnHT/HC) exhibits a high initial capacity of 470 mAhg−1 and an exceptional retention of 438 mAhg−1 after 3000 cycles at 0.2C, with 99 % Coulombic efficiency. SnHT/HC testing at varying fast charge and discharge C‐rate of 5C, 10C, 15C, and 50C has shown promising results. Better electron transport and reduced volumetric changes are perceived to enhance the overall performance of SnHT/HC electrodes.

In Situ X‐Ray Photoelectron Spectroscopy Study of Atomic Layer Deposited Cerium Oxide on SiO2: Substrate Influence on the Reaction Mechanism During the Early Stages of Growth

AbstractThermal atomic layer deposition (ALD) of cerium oxide using commercial Ce(thd)4 precursor and O3 on SiO2 substrates is studied employing in‐situ X‐ray photoelectron spectroscopy (XPS). The system presents a complex growth behavior determined by the change in the reaction mechanism when the precursor interacts with the substrate or the cerium oxide surface. During the first growth stage, non‐ALD side reactions promoted by the substrate affect the growth per cycle, the amount of carbon residue on the surface, and the oxidation degree of cerium oxide. On the contrary, the second growth stage is characterized by a constant growth per cycle in good agreement with the literature, low carbon residues, and almost fully oxidized cerium oxide films. This distinction between two growth regimes is not unique to the CeOx/SiO2 system but can be generalized to other metal oxide substrates. Furthermore, the film growth deviates from the ideal layer‐by‐layer mode, forming micrometric inhomogeneous and defective flakes that eventually coalesce for deposit thicknesses above 10 nm. The ALD‐cerium oxide films present less order and a higher density of defects than films grown by physical vapor deposition techniques, likely affecting their reactivity in oxidizing and reducing conditions.

Laser Control of Specular and Diffuse Reflectance of Thin Aluminum Film-Isolator-Metal Structures for Anti-Counterfeiting and Plasmonic Color Applications

Plasmonic structural color originates from the scattering and absorption of visible light by metallic nanostructures. Stacks consisting of thin, disordered semicontinuous metal films are attractive plasmonic color media, as they can be mass-produced using industry-proven physical vapor deposition techniques. These films are comprised of random nano-island structures of various sizes and shapes resonating at different wavelengths. When irradiated with short-pulse lasers, the nanostructures are locally restructured, and their optical response is altered in a spectrally selective manner. Therefore, various colors are obtained. We demonstrate the generation of structural plasmonic colors through femtosecond laser modification of a thin aluminum film–isolator–metal mirror (TAFIM) structure. Laser-induced structuring of TAFIM’s top aluminum film significantly alters the sample’s specular and diffuse reflectance depending on the fluence value and the number of times a region is scanned. A “negative image” effect is possible, where a dark field observation mode image is a negative of a bright field mode image. This effect is visible using an optical microscope, the naked eye, and a digital camera. The use of self-passivating aluminum results in a long-lasting, non-fading coloration effect. The reported technique could be used in anti-counterfeiting and security applications, as well as in plasmonic color printing and macroscopic and microscopic marking for personalized fine arts and aesthetic products such as jewelry.

A HYBRID MEREC-TOPSIS APPROACH FOR THE IMPROVEMENT OF PHYSICAL VAPOUR DEPOSITED TITANIUM CARBO-NITRIDE COATING

Titanium carbo-nitride (TiCN) comes under the metal nitride group which can provide a combined property of titanium carbide (TiC) and titanium nitride (TiN) coating. TiCN Coating possess an excellent mechanical and tribological, properties which leads its application in many industries particularly in the Automotive and aerospace industries. TiCN films can be very hard and strong based on the composition and synthesis process. Physical Vapor Deposition (PVD) technique is widely used for the preparation of thin film coating because of its ability to precisely control the composition and thickness of the coatings. The properties of the developed coating significantly affect by the PVD process parameters and their levels. Multi-Criteria Decision Making (MCDM) methods are widely used in many sectors for the selection of process parameters based upon some specific criteria. In the present work TiCN coatings were synthesized by using one of the most widely used PVD method called magnetron sputtering. L16 orthogonal array was used as a design of experiment for the experimental work by varying the sputtering process parameters like bias voltage, N2 flow rate and substrate to target distance. After the synthesis, the developed films were tested using atomic force microscopy (AFM), Scanning electron microscopy (SEM), and Nanoindentation. From the characterization three response parameters such as hardness (H), Modulus of elasticity (E) and surface roughness (Ra) of the coating has been considered. A hybrid method based on improved removal effects of criteria- technique for order performance by similarity to ideal solution (MEREC-TOPSIS) approach has been considered for the for the process parameters selection. The results have also been compared with other weight calculation techniques. In all the cases it is observed that experiment no 16 and 15 have got the 1st and second rank respectively. However, experiment no 1 is the last rank in all the cases. From the correlation analysis it is found a strong positive correlation between MEREC-TOPSIS and other methods. The method provides a significant advancement in the selection of optimal parameters, ensuring enhanced coating properties crucial for industrial applications.

A novel cleanroom-free technique for simultaneous electrodeposition of polypyrrole onto array of IDuEs: Towards low-cost, stable and accurate point-of-care TBI diagnosis without trained manpower

Drop-casted polypyrrole (PPY) nanomaterial-based point-of-care Traumatic Brain Injury (TBI) immunosensing platforms reported previously demand trained manpower at field-test, due to poor adhesion between nanomaterial and electrode surface, limiting the point-of-care purpose. The usage of conventional clean-room-based physical and chemical vapor deposition techniques in creating strong adhesion is limited on account of cost and process complexity. Addressing this technical gap, we report a novel low-cost clean-room-free technique that can effectively electrodeposit the PPY simultaneously onto the working areas of array of Interdigitated microelectrodes (IDμEs) from the precursor solution. Through optimization of deposition cycles and molar concentration ratio of monomer and oxidizing agents, a high-quality nanomaterial was electrodeposited on IDμEs' surface. Further, by using the electrodeposited PPY as a bioelectrical transducer, the TBI-specific UCHL1 and GFAP target analytes were simultaneously detected in terms of variation of DC-Resistance and AC-Capacitance parameters, recorded through chemiresistive I-V and chemicapacitive C-F responses of bioelectrodes, respectively. Such simultaneous multianalyte-detection in terms of multiple parameters increases the diversity of decision-making parameters by several folds, inherently aids in enhancing the diagnostic accuracy of TBI test kit. Here, the efficiency of the electrodeposited PPY-based chemiresistive and chemicapacitive immunosensing platforms in detecting TBI-specific target analytes simultaneously in real-time human-plasma samples was analyzed in terms of sensitivity, resolution, LoD, RoD, long-term stability (30 weeks), and the same is compared with drop-cast PPY-based immunosensing platform. Notably, the electrodeposited PPY sensing platforms showed superior performance in terms of sensitivity, LoD, device variability and long-term stability without demanding any trained manpower in the field.

Design and application of omnidirectional mirror for catadioptric optical system dedicated to high-speed video registration of lightning

Omnidirectional optical mirrors are widely used in many scientific, industrial and military applications but there is still a lot to do to improve their projection characteristics. The paper presents design method for a novel class of omnidirectional mirrors characterized by their settable reflection angle and 3D/2D image projection. Such approach can effectively improve the mirrored image distribution on matrix of optical sensor. A complex mirror curvature was manufactured with application of computerized numerical control milling machines and Physical Vapor Deposition technique. Three prototypes with 15°, 30° and 45° vertical top view angles were tested. Mirrors were applied to get a set of wide range cloud-to-ground lightning video registrations. Analysis of the high-speed video confirmed design assumptions, and using lightning location system data, enabled dimensioning and measurement of the lightning channel geometry in 3D. Proposed method can be easily implemented in other applications involving omnidirectional observation and photogrammetry.

Electrically conductive polyaniline: Graphite composite on porous polyurethane sponge with enhanced sensitivity of humidity

AbstractRecent advancements in organic materials based sensor technology created a prospective field in designing sensors that are both cost‐effective and environment friendly. In view of that an electronic material system has been prepared depositing a uniform layer of graphite‐infused Polyaniline (PANI) onto the sponge framework using a straightforward physical vapor deposition technique. The prepared active materials were studied for the composition, morphology, optical properties, and charge transport characteristics. In the current context of rapidly growing sensor technology, this works describes an innovative approach of improving the response of the prepared electronic system of PANI/Gr composites, integrated into porous PU sponge substrates. Incorporation of graphite in PANI improved the electrical conductivity of the composite and porous structure of PU increased the interaction surface area. The performance of the prepared materials in humidity detection was evaluated by studying their resistive response under varying humidity levels, which was measured through current‐voltage (I‐V) characteristics. The higher interaction sites of the reported active sensing system leads to inspiring humidity sensitivity of 0.522–26.22 kΩ/% RH with reasonable response and recovery time of 572 and 416 sec respectively. Additionally, the reported sensor system consisting of degradable materials will offer a useful way of reducing electronic garbage.

Flexible transparent conductors with a percolated Ag nanostructure and its application as efficient self-bias plasmonic photodetector

A percolated silver (Ag) nanostructured-based transparent conductor has been deposited by physical vapor deposition (PVD) technique where lateral growth of Ag has been enhanced by a pre-deposited Ag-TiO2 thin film. This Ag-TiO2 film has embedded Ag nanoparticles (NPs) within TiO2 thin film which is grown in a low temperature (100 °C) solution processed technique. This process includes Li4Ti5O12 (LTO) thin film deposition by a sol–gel method followed by ion-exchange (Li+ → Ag+) process to yield an Ag-TiO2 thin film. The percolated Ag network has appeared as soon film mass-thickness reaches close to 10 nm, resulting in an abrupt drop of electrical resistivity of the film. This percolated Ag nanostructured thin film (10 nm Ag/Ag-TiO2/plastic) has resistivity of ∼50 Ω/□ and an average visual transmittance of >70 % up to 450 nm. In higher wavelength range, transparency gradually reduces, and it reaches to ∼50 % at 600 nm which is mostly due to the plasmon absorption of this film. By utilizing its combined optical transparency and surface plasmon absorption, this film has been used to develop plasmonic hot electron photodetectors where Ag-thin film works as transparent electrode as well as plasmon induced photo-excited hot electron generation. Device has been fabricated on a heavily doped n type Si (n++-Si) with a metal–semiconductor-metal (M−S−M) device geometry. External quantum efficiency (EQE) data reveal that photocurrent of this device is mostly generated in the plasmonic absorption region with a peak detectivity of 2.84 × 1012 Jones at 510 nm under −3V external bias. Besides, the device shows fast response with a response time of ∼25 ms.

2D WS2(Yb)/3D Te Mixed‐Dimensional Van der Waals p–p Heterostructure with High Optoelectronic Performance

AbstractMixed‐dimensional van der Waals heterostructures (vdWHs) have aroused extensive attention owing to distinctive properties by integrating advantages of materials with different types and dimensionalities for high‐performance optoelectronic devices. Herein, 2D Yb‐doped monolayer WS2 (WS2(Yb)) nanosheets and 3D bulk Te microwires are first prepared using chemical and physical vapor deposition (CVD/PVD) techniques, respectively. 12.7 at% of Yb‐doping concentration in WS2(Yb) matrix is achieved. Te microwires are transferred onto WS2(Yb) triangles by microarea fixed‐point dry transfer technique to form 2D WS2(Yb)/3D Te p–p heterostructures with a clean interface. Both p‐type semiconductors are shown for WS2(Yb) monolayer and bulk Te by calculating their band structures based on density functional theory (DFT), which is consistent with the experimental results. The optoelectronic device based on the WS2(Yb)/Te mixed‐dimensional vdWHs is fabricated using Au/Cr as the electrodes. Further, the photodetector demonstrates outstanding optoelectronic performance, including 1.87 A W−1 of responsivity, 366.7% of external quantum efficiency, and 2.53 × 1011 Jones of specific detectivity under illumination of a 635 nm light. Here a remarkable strategy is provided for preparation of mixed‐dimensional optoelectronic devices with high performances.

Fabrication of silver-doped titanium vanadium nitride (TiVN) coatings for biomedical applications

The term "silver-doped vanadium titanium nitride" refers to a class of composite biomaterial that combines the characteristics of vanadium titanium nitride with silver's antibacterial and bioactive capabilities. Using the physical vapor deposition (PVD) technique, the coating was applied by first depositing a single layer of Titanium on a titanium substrate, followed by a layer of TiVN(Ag), with fixed power for the Titanium (450W) and vanadium (350W), and variable power for the silver (25–100W). Atomic force microscopy (AFM) was used to evaluate surface morphology, transmission electron microscopy (TEM) was used to evaluate cross-sectional microstructural analysis of coatings, X-ray diffraction (XRD) was used to evaluate the phase formation of the coating, X-ray photoemission spectroscopy (XPS) was used to evaluate composition and atomic bonding, and finally, the biocompatibility test was conducted individually to evaluate the viability of MG-63 cells. Our results showed that the fluctuation of the silver concentration in the system impacts the microstructural and biological characteristics of the coating. The best balance between cell viability and microstructure was obtained using a sample of TiVN(Ag) and 50W of electricity.

(Invited) Modification of Dielectric Properties of Film Dielectric Materials by Solid Solution System

Compound semiconductor based power devices such as SiC and GaN require high temperature operating passive devices such as a capacitor. SiC-based active devices can operate above 250 °C. The development of high-temperature operational passives is urgently needed to advance to the module and system level. In the case of capacitors, currently available capacitors can only operate efficiently up to 175 °C. Therefore, a thin film capacitor that can operate at high temperatures and be monolithically integrated near the active device should be developed. In this talk, I will present our achievements in the development of high-temperature operating dielectric film materials using the solid solution system. One topic is A2B2O7 pyrochlore ferroelectrics. The ferroelectric materials with the pyrochlore structure such as Sr2Nb2O7 exhibited the high dielectric constant above 100 at high and low temperature ranges. However, due to the crystallographic direction dependence of the Curie-Weiss temperature, the temperature stability of the dielectric constant from room temperature to 300 °C was not available. In order to obtain the high temperature stability of dielectric constant from room temperature to 300 °C with high dielectric constant over 100, the pyrochlore ferroelectric solid solution thin films were investigated by employing the combinatorial synthesis. Composition spread thin films of solid solution of two or three kinds of materials were deposited on substrates by physical vapor deposition technique, which provided the systematic physical properties. High-throughput combinatorial synthesis method is effective in the rapid optimization of the correlation between the crystallization and the dielectric property change behavior. For the composition spread solid solution film, the Sr- or La-containing A2B2O7 pyrochlore ferroelectrics were selected from the viewpoints of ion radios and crystallographic direction dependence of the Curie-Weiss temperature. The composition spread films were formed on a Pt/Ti/SiO2/Si substrate by combinatorial RF sputtering with stoichiometric composition targets. The X-ray fluorescence spectrum of the composition-spread film showed a linear variation of the metal composition. After deposition, the samples were annealed at different temperatures under oxygen atmosphere to reduce oxygen vacancies and improve crystallinity. The crystallization of the composition-spread solid solution thin film was confirmed by X-ray diffraction patterns, indicating the composition dependence of the crystallographic orientation. Some compositions showed high dielectric constant over 100 and high temperature stability from room temperature to 300 °C. In the presentation, the correlation between film composition, orientation and dielectric constant will be discussed in detail. In the presentation, we also introduce our achievement of the BaTiO3 based relaxor ferroelectrics and other dielectric materials development using the solid solution system. For the relaxor ferroelectrics, among the BaTiO3 based relaxor ferroelectrics, we have selected x[BaTiO3]-(1-x)[Bi(Mg2/3Nb1/3)O3] . The permittivity of 400 and the stability <8% from room temperature to 400 °C were obtained, which are promising as high-temperature dielectric medium.

Laser Deposition of Metal Halide Perovskites.

Vacuum-based or vapor-phase deposition is the most mature and widely used method for thin-film growth in the semiconductor industry. Yet, the vapor-phase growth of halide perovskites remains relatively underexplored compared to solution process deposition. The intrinsically largely distinct volatilities of organic and inorganic components in halide perovskites challenge the standard physical vapor deposition techniques. Thermal coevaporation tackles this with independent thermally controlled sources per precursor. Alternatively, pulsed laser deposition uses the energy of a laser to eject material from a target via thermal and nonthermal processes. This provides high versatility in the target composition, enabling the deposition of complex (including hybrid) thin films from a single-source target. This Perspective presents an overview of recent advances in laser-based deposition of halide perovskites, discusses advantages and challenges, and motivates the development of physical vapor deposition methods for hybrid materials, especially for applications requiring dry, conformal, and multilayer deposition.

Designing Molybdenum Trioxide and Hard Carbon Architecture for Stable Lithium‐Ion Battery Anodes

AbstractMolybdenum Trioxide (MoO3) is a promising candidate as an anode material for lithium‐ion batteries (LIB), with a theoretical capacity of 1 117 mAhg−1. Nevertheless, MoO3 has inherent lower electronic conductivity and suffers from significant volume expansion during the charge–discharge cycle, which hinders its ability to attain a substantial capacity and cyclability for practical applications. In this study, a novel material design strategy is reported for LIB anodes containing MoO3 and hard carbon (HC) architecture fabricated using a Physical Vapor Deposition (PVD) technique. MoO3/HC as anode materials are evaluated for LIBs, which demonstrate an exceptional performance with a capacity of 953 mAhg−1 at a discharging rate of 0.2 C. Additionally, MoO3/HC anode demonstrated exceptional rate capability during fast charging at 5 C and achieved a capacity of 342 mAhg−1. The MoO3/HC anode demonstrates remarkable cycle life, retaining over &gt; 99% Coulombic efficiency after 3 000 cycles at a rate of 0.2 C. The exceptional performance of MoO3/HC anode can be attributed to the novel material design strategy based on a multi‐layered structure where HC provides a barrier against the possible volumetric expansion of LIB anode.

Investigation of the growth kinetics of Streptococcus mutans bacteria on Zr-C coating surfaces deposited on 316L stainless steel substrates

The conducted research aims to describe the kinetics of Streptococcus mutans bacteria growth on the surface of Zr-C coatings with varying carbon content deposited on 316L medical-grade stainless steel substrates.The coatings were deposited using the MS PVD (Magnetron Sputtering Physical Vapour Deposition) technique at a constant temperature of 400C. Varying carbon contents in the coatings were achieved by changing the flow rate of acetylene during the process. The dynamics of bacteria growth cultivated at 37C were examined on the surface of the coatings for incubation times ranging from 0 to 72 hours. Generalised logistic functions were utilised for the mathematical description of the obtained results.The produced coatings exhibited varying carbon content, determining the structural composition ranging from a mixture of metallic Zr and ZrC through stoichiometric zirconium carbide to nanocrystalline grains of ZrC in an amorphous carbon matrix. The obtained results unequivocally demonstrate that in the case of ZrC coatings, the carbon content influences both the bacterial growth rate during the proliferation phase and the final population of bacteria.In the conducted research on bacterial population dynamics, only a single strain of Streptococcus mutans was considered, and the mathematical description was limited to reaching a pseudo-steady state by the population.The proposed model can successfully be adapted to describe the dynamics of other individual strains of bacteria dwelling on metallic surfaces as well as coatings.The proposed model can serve as a tool for studying, among other things, inflexion points of logistic curves, which are considered as the boundary between the dominance of anabolic and catabolic processes in the bacterial population.

Physical Vapor Deposition of Indium-Doped GeTe: Analyzing the Evaporation Process and Kinetics

Chalcogenide glasses have broad applications in the mid-infrared optoelectronics field and as phase-change materials (PCMs) due to their unique properties. Chalcogenide glasses can have crystalline and amorphous phases, making them suitable as PCMs for reversible optical or electrical recording. This study provides an in-depth analysis of the evaporation kinetics of indium-doped chalcogenides, GeTe4 and GeTe5, using the physical vapor deposition technique on glass substrates. Our approach involved a detailed examination of the evaporation process under controlled temperature conditions, allowing precise measurement of rate changes and energy dynamics. This study revealed a significant and exponential increase in the evaporation rate of GeTe4 and GeTe5 with the introduction of indium, which was particularly noticeable at higher temperatures. This increase in evaporation rate with indium doping suggests a more complex interplay of materials at the molecular level than previously understood. Furthermore, our findings indicate that the addition of indium affects the evaporation rate and elevates the energy requirements for the evaporation process, providing new insights into the thermal dynamics of these materials. This study’s outcomes contribute significantly to understanding deposition processes, paving the way for optimized manufacturing techniques that could lead to more efficient and higher-performing optoelectronic devices and memory storage solutions.

Optimization design and performance improvement of ther-mal barrier coating (TBC) system

Thermal Barrier Coatings (TBC) technology has become one of the key technologies to improve the performance and prolong the service life of gas turbine and other high temperature equipment. In this study, the selection of materials, coating methods, the influence of environmental factors on the performance of TBC system and the thermal stress analysis and optimization strategy are discussed, improve the overall performance and stability of TBC system. TBC coatings were efficiently prepared by the use of Nikolay bonding layer and stabilized zirconia as top ceramic materials, combined with electron beam Physical vapor deposition (EB-PVD) and plasma spraying (APS) techniques. In addition, the thermal stress model was established by FEA, and the thermal stress distribution of TBC system under extreme operating conditions was analyzed in detail, to reduce thermal stress concentration and improve the thermal barrier effect of the coating. Finally, through the establishment of TBC system life prediction model and in-depth analysis of the failure mechanism, a series of preventive measures and performance improvement strategies are proposed, it provides theoretical basis and practical guidance for coating design of gas turbine and other high temperature equipment.