The combustion kinetics of methyl formate (MeFo), a promising oxygenated, highly knock-resistant e-fuel, is investigated in this work. The potential energy surfaces (PESs) of the low-temperature oxidation reactions of MeFo radicals were determined at the CCSD(T)-F12/cc-pVTZ-F12//B2PLYP-D3/cc-pVTZ level of theory and their rate coefficients were obtained with RRKM/master equation. The thermochemical properties of relevant intermediate species were calculated by using the G4 method. A chemical mechanism for the oxidation of MeFo was developed by adding fuel-specific reactions taken from a literature model into a well-validated base mechanism, and incorporating the newly calculated rate constants of elementary reactions and thermochemical properties of species. The fuel-specific mechanism was further revised in terms of reaction channels and rate coefficients for improved prediction accuracy. In particular, the O2 addition to hydroperoxy radicals (QOOH), the isomerization of peroxy hydroperoxy radicals (OOQOOH), the subsequent ketohydroperoxide (KET) decomposition, and the formally direct pathways of MeFo radicals (R) with O2 were added for the completeness of consumption pathways, in conjunction with the reaction channels of alkoxy radicals (RO) and hydroperoxides (ROOH). For good model prediction accuracy of ignition delay times, especially in the high-temperature range, the resulting mechanism was optimized by modifying the rate constants of several important H-atom abstraction reactions of MeFo within their uncertainty limits. The performance of the proposed mechanism is demonstrated through extensive validation against literature data obtained from different experimental configurations. Finally, the underlying reaction pathways of MeFo are explored by means of reaction flux analysis with the newly developed chemical mechanism.Novelty and significance statement: This work proposes a new reaction kinetic mechanism for the oxidation of methyl formate. Quantum chemistry calculation at high level of theory was performed to explore the low-temperature chemistry of MeFo. The reaction mechanism was improved by including missing reaction channels, incorporating theoretically calculated rate and thermochemical data, and modifying rate constants of sensitive reactions. The mechanism has been validated successfully against extensive data available in the literature covering a wide range of conditions and facilities. By using this new mechanism, reaction pathway analysis is performed to provide insights into the oxidation chemistry of MeFo.
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