Optimal Temperature Distribution Research Articles

Effects of inlet air holes on swirl flow characteristics and outlet temperature distribution in an axial swirl combustor

The air inlet holes on the swirl combustor are crucial for high-performance micro gas turbine (MGT), affecting internal airflow, fuel-air mixing, temperature distribution, and cooling. However, there are seldom studies that pay attention to the influence of the air inlet holes coupled with low volatility macromolecular fuels for fast and better fuel-air mixing and combustion processes in MGT. This study investigates the influence of primary and dilution hole positions on airflow, temperature, emissions, and combustion efficiency. Numerical simulations in ANSYS Fluent examine five inlet hole configurations in a two-stage axial swirl combustor. Simulation validation is conducted under three test conditions. The results showed that the cut-off effect of the primary hole affected the size of the swirl vortex core, and the backward movement of the primary hole resulted in a significant increase in the length of the recirculation zone and the coherence high-temperature zone, accelerated the droplet evaporation rate, and reduced CO and NO emissions. Backward movement of dilution hole alters flow field, affecting swirl vortex stability and reflow intensity. Case 3, with original dilution hole and backward extended primary hole, exhibits optimal outlet temperature distribution and combustion efficiency.

External Cooling and Degradation Interplay in Lithium-Ion Battery Fast Charging

Fast charging of Li-ion batteries involves key challenges such as lithium plating, mechanical stress formation, high temperature rise, and non-uniform temperature distributions. The advancement of thermal management systems to maintain an optimal cell temperature distribution and minimize degradation is critical to enable fast charging. This work analyzes the various degradation modes, including lithium plating, solid electrolyte interphase growth, and mechanical stresses in large-format Li-ion cells during fast charging, and delineates their dependence on external cooling conditions. Based on the cell design and operating conditions, unique attributes related to the evolution of internal thermal gradients, spatiotemporal lithium plating response, and the formation of mechanical stress hotspots are delineated. Further, optimal external cooling configurations that enable longer life and safety under fast charging conditions are determined. The study provides guidance toward the design of next-generation battery thermal management systems for Li-ion batteries with fast charging capabilities.

Deep learning assisted anode porous transport layer inverse design for proton exchange membrane water electrolysis

Proton exchange membrane water electrolysis cell (PEMEC) offers a clean and promising way for hydrogen production. The spatial internal current density and temperature distribution uniformity significantly determines its reliability and durability, as well as the hydrogen production performance. Here, a non-isothermal 3D computational fluid dynamics (CFD) model for PEMEC with parallel flow fields is employed to investigate the impacts of the heterogeneous porosity distribution within the anode porous transport layer (APTL) on the internal current density and temperature distribution uniformity and energy conversion performance. 800 heterogeneous APTL porosity distributions are applied for CFD calculation, providing dataset for deep learning. The deep operator network (DeepONet) is employed to mapping the heterogeneous APTL porosity distribution to the real physical fields such as temperature, oxygen molar fraction and current density distribution fields. Full-connected neural network is employed to construct the relationship between the heterogeneous APTL porosity distribution to the performance metrics. The gradient descent algorithm is applied to obtain APTL porosity distributions corresponding to the optimal internal current density and temperature distribution uniformity, respectively. Compared with the uniform porosity distribution, the current density and temperature uniformity are improved by 45.544 % and 26.680 %, respectively, at an average APTL porosity of 0.5.

Simulation analysis and optimization of containerized energy storage battery thermal management system

The air-cooling system is of great significance in the battery thermal management system because of its simple structure and low cost. This study analyses the thermal performance and optimizes the thermal management system of a 1540 kWh containerized energy storage battery system using CFD techniques. The study first explores the effects of different air supply angles on the heat transfer characteristics. Second, the evaluation indexes of heat removal efficiency, air exchange efficiency, temperature and velocity uniformity coefficient are used to select the optimal air supply angle by the Topsis method. Then, the return air vent position is optimized based on the optimal air supply angle, and the optimal solution is obtained. Research indicates that increasing the air supply angle enhances air mixing within the container and simultaneously decreases the battery pack surface temperature. With a 90° air supply angle, the maximum temperature reduces to 33.58 °C, a 19.52 % reduction compared to 30°. The temperature difference across each battery surface also drops by 16.02 % to 3.46 °C. Adjusting the position of the return air vent further improves temperature uniformity and air flow distribution within the battery compartment. When the air supply angle is 90° and the return air vent evenly distributed at Z = 0.85 m next to the fire door, an optimal uniform temperature distribution is achieved. This reduces the maximum surface temperature by 16.47 %, from 36.67 °C to 30.63 °C and decreases the average temperature difference to 3.0 °C, 21.4 % lower. Thus, the present method effectively enhances the performance of the containerized energy storage battery thermal management system.

Improving building energy efficiency through ventilated hollow core slab systems

The increasing desire for comfort and healthy indoor environment, as well as improvements in energy standards in recent years, have stressed the need to make an active use of the building mass to achieve the maximum energy saving This is why the application of ventilated hollow-core slab systems (VHCS) can be considered as one of the innovative approaches. These systems have precast concrete slabs with tubular voids directing ventilation air on its length. In the present study Solving this system numerically using the ANSYS fluent program to study the temperature distribution and air flow in the 3-D test model of the present study to determine the feasibility of applying this system in an arid climate especially in Iraq by checking the inlet velocity and temperature and to predict the impact of these operating parameters on human comfort and energy savings. The study aimed to provide a numerical analysis of a conditioned zone's temperature distribution using VHCS. The investigation was carried out on a scale model room of size (1 m × 1.2 m × 1 m) with a scale factor of ¼. Four distinct scenarios were examined: the first two cases occurred during a no-load time in the night when there were no internal or external loads and examined the effects of changes in inlet temperatures and air velocities. The remaining two scenarios were conducted during an occupied period with internal heat gain of 630 W/m2 and external heat gain of 800 W/m2 based on the SHGC for the summer season of Iraq. As previously demonstrated, setting the inlet velocity to 1 m/s resulted in an optimal temperature and velocity distribution in the main flow, irrespective of changes in the external and internal loads and temperatures of the supply core. The findings shown that input air velocity and temperature affect heat remove efficiency. In addition, numerical outcomes have also illustrated that the Thermal Active VHCS System, while used in combination with ventilation strategies, could indeed regulate the space conditions by cooling down the building's ceiling, thus eradicating stored heat. All investigations found VHCS systems suitable for air conditioning in dry and hot locations. The systems are known for their ease of use, simplicity, high performance, comfort, and energy savings. They can also reduce peak loads to boost structural energy efficiency.

COMPARATIVE ANALYSIS OF ENERGY EFFICIENCY OF THERMAL OPERATION OF ROTARY KILNS WITH DIFFERENT HEATING SYSTEMS

Analysis of the design features of known heating systems for large rotary kilns and modern methods of influencing the formation of the flame and the distribution of the temperature profile is presented. It has been established that most of the known methods of forming the flame and temperature profile of the working space of rotary kilns are based on methods of influencing air flows, in particular secondary air, the share of which in the total volume of combustion air is 70–100 %. On the basis of previous studies and observations, it is proposed to form a flame using additional sideways gas jets from the burner. Examples of modernization of heating systems of existing industrial rotary kilns for firing various materials, including ferronickel ore, fireclay, and lime, are presented. After installing burners with controlled flame parameters and changing the design of the combustion air supply system in the working space of the kilns, an optimal temperature distribution along their length was obtained. It was determined that the required temperature at about half the length of the kilns is almost constant, without significant fluctuations, differing at the beginning and end of the firing zone by 30–70 °C. The decrease in the temperature of the exhaust gases from the kilns after the modernization of the heating systems indicates an intensification of heat exchange in the workspace, which leads to a decrease in specific fuel consumption by 7–15 %, as well as an improvement in the quality of the final material. A comparative analysis of the thermal efficiency of operating rotary kilns depending on the design features of the heating system is presented. Bibl. 24, Fig. 4.

Numerical study of PCM melting performance in a rectangular container with various longitudinal fin structures

This paper uses the enthalpy-porosity technique to conduct a three-dimensional numerical investigation on the effect of adding longitudinal fins in energy storage units to enhance the melting process, with a specific focus on natural convection. By reducing the extension length of the upper part of the fins and increasing the extension length at the bottom, the work aims to enhance heat transfer while reducing obstruction to convection. The effects of rectangular, trapezoidal, and triangular longitudinal fins with thicknesses of 0.2, 0.25, and 0.3 mm on the melting characteristics were compared while maintaining a constant filling volume of RT42 phase change material (PCM) within the rectangular container. The results indicate that the enhanced heat transfer capacity of fins with different structures increases as the fin length increases. Triangular fins exhibit the most significant heat transfer enhancement effect, with the least hindrance to convection. When the fin thickness is 0.2 mm, the triangular fin decreases the melting completion time by 15.7 %, increases the heat storage rate by 18.7 % compared to the rectangular fin, and exhibits optimal natural convection intensity and temperature distribution in the energy storage unit. Additionally, the maximum flow velocity and average Nusselt number can be increased by 21.2 % and 18.5 %, respectively. It was also found that triangular fins are more suitable for high-temperature working conditions.

The method of determining optimal control of the thermoelastic state of piece-homogeneous body using a stationary temperature field

This paper proposes a new highly effective method for determining the optimal control of the stress-strain state of spatially multi-connected composite bodies using a stationary temperature field. The proposed method is considered based on the example of a stationary axisymmetric thermoelastic problem for a space with a spherical inclusion and cavity. The proposed method is based on the generalized Fourier method and reduces the original problem to an equivalent problem of optimal control, in which the state of the object is determined by an infinite system of linear algebraic equations, the right-hand side of which parametrically depends on the control. At the same time, the functional of the cost of the initial problem is transformed into a quadratic functional, which depends on the state of the equivalent system and parametrically on the control. The limitation on the temperature distribution is replaced by the value of the control norm in the space of square summable sequences. In fact, this paper considers for the first time the problem of optimal control of an infinite system of linear algebraic equations and develops a method for its solution. The proposed method is based on presenting the solutions of infinite systems in a parametric form, which makes it possible to reduce equivalent problem to the problem of conditional extremum of a quadratic functional, which explicitly depends on the control. A further solution to this problem A further solution to this problem is found by the Lagrange method using the spectral decomposition of the quadratic functional matrix. found by the Lagrange method using the spectral decomposition of the quadratic functional matrix. The method developed in this paper is strictly justified. For all infinite systems, the Fredholm property of their operators is proved. As an important result necessary for substantiation, for the first time, an estimate from below of the module of the multi-parameter determinant of the resolving system of the boundary value problem of conjugation – space with a spherical inclusion – was obtained when solving it using the Fourier method. The theorem that establishes the conditions for the existence and uniqueness of the solution of equivalent problem or optimal control problem without restrictions in the space of square summable sequences is proved. The numerical algorithm is based on a reduction method for infinite systems of linear algebraic equations. Estimates of the practical accuracy of the numerical algorithm demonstrated the stability of the method and sufficiently high accuracy even with close location of the boundary surfaces. Graphs showing the optimal temperature distribution for various geometric parameters of the problem and their analysis are provided. The proposed method extends to boundary value problems with different geometries.

Design of Cookware Induction Plate

An optimum temperature distribution at the bottom of the cooking vessel is necessary to enhance the cooking experience for induction heating users. Traditional ferromagnetic cookware has good efficiency in heating surfaces but uneven temperature distribution with flat inductors, which ultimately leads to inequitable cooking outcomes. To address this issue, the paper proposes an alternative solution by incorporating different designs of cookware. The paper describes the analysis and design of cookware using the finite element method to improve the temperature distribution of the cookware. This paper explains the temperature distribution and magnetic flux distribution at the bottom of the cookware. The results demonstrate that the proposed solution achieves a well-balanced trade-off between efficiency and even temperature distribution at the bottom of the induction cookware.

Comparative numerical study of floor heating systems using parallel and spiral coil

This article presents a comparative numerical study aimed at determining the optimal pipe layout solution for the heating benches of traditional steam baths, with the goal of ensuring an optimal temperature distribution for customer comfort. This layout incorporates insulation on the lower side to direct most of the emitted heat upwards. The temperature distribution across the floor surface varies depending on the configuration of the buried pipes. Calculations were performed using the CFD software "COMSOL Multiphysics" to investigate the thermal behavior of an underfloor heating system. The results were used to discuss certain critical parameters that require control for the proper operation of the system. These parameters include the flow velocity inside the pipes, inlet temperatures, and pipe configuration. A new parameter designed to measure the thermal homogeneity of the floor was introduced and evaluated. In general, the findings demonstrated that the modulated spiral configuration is the best solution, minimizing pressure losses while ensuring optimal thermal homogenization across the entire floor surface.

Elucidating Optimal Exhaust Manifold Divergence and Temperature Distribution in Improving Low-End Engine Speed Performance

The exhaust manifold plays a crucial role in optimizing the performance of Spark-Ignition (SI) engines by effectively expelling combustion products. This study focuses on the optimization of the exhaust manifold design and temperature distribution in a 115-cc single-cylinder SI engine. The objective is to investigate the association between the design characteristics of the exhaust manifold, particularly its divergence, and the engine's performance in terms of brake power. Using computer-aided design (CAD), a three-dimensional model of the exhaust manifold with reduced diameter was developed. The optimized design aimed to enhance the engine's overall performance by achieving lower temperatures, particularly at low-end speeds. Subsequently, a 1D engine study was conducted to evaluate the performance of the engine with the optimized exhaust manifold design and validate the improved temperature distribution. The results demonstrate that the optimized exhaust manifold design leads to higher brake power while maintaining lower temperatures, especially at low-end speeds. This highlights the importance of exhaust manifold optimization and temperature distribution in maximizing the efficiency of the selected SI engine. To further enhance the engine's performance, future research should focus on identifying the most appropriate value for the exhaust manifold's divergence. This will contribute to the ongoing development of more efficient and high-performance SI engines. The findings of this study provide valuable insights into the optimization of exhaust manifold design and temperature distribution for improved engine performance in the context of the tested engine.

Коефіцієнт гідравлічного опору тертя капілярів за малих чисел Рейнольдса

Heat transfer pump circuits with liquid or two-phase heat transfer fluids are widely used in thermal management systems in both space and ground applications. These systems play an important role in maintaining the optimal temperature and heat distribution in various processes and devices. Such systems use throttles to ensure efficient distribution of coolant flows through the hydraulic network. It is especially important to ensure the reliability of the system at low coolant consumption. Therefore, a rational approach is to manufacture throttles in the form of capillary segments. Capillary throttles can regulate the flow of coolant with high accuracy, which makes it possible to improve control over the thermal regime of the system. To calculate and determine the characteristics of such throttles, it is important to know the coefficient of hydraulic friction resistance λ, which is used in the Darcy formula. This coefficient depends on various factors, including the geometry of the throttle, physical properties of the heat transfer fluid, and flow conditions. Therefore, the aim of this study was to determine the value of the hydraulic friction resistance coefficient λ. In this work, experiments were performed with the shedding of copper capillaries of different internal diameters (0.8-1.2 mm) in water and isopropyl alcohol. The experiments were carried out in the laminar and transient regions, in the range of Reynolds numbers from 250 to 6050. Conclusions. In the laminar region (Re < 1185), it is recommended to use the Poiseuille formula. In the transitional and turbulent regions (1185 < Re < 6050), it is recommended to use the Blasius formula. The results of the experiments made it possible to obtain data on the value of the hydraulic friction resistance coefficient λ. These data can be used to calculate throttles in similar heat transfer systems. Moreover, the paper provides recommendations on the use of well-known formulas for calculating throttles, which allows engineers and designers to effectively implement these elements in their projects. Thus, the research conducted in this paper has important practical implications for the development and optimization of heat transfer systems in space and terrestrial applications.

Optimal Temperature Distribution for a Nonisothermal Cahn–Hilliard System with Source Term

In this note, we study the optimal control of a nonisothermal phase field system of Cahn–Hilliard type that constitutes an extension of the classical Caginalp model for nonisothermal phase transitions with a conserved order parameter. The system couples a Cahn–Hilliard type equation with source term for the order parameter with the universal balance law of internal energy. In place of the standard Fourier form, the constitutive law of the heat flux is assumed in the form given by the theory developed by Green and Naghdi, which accounts for a possible thermal memory of the evolution. This has the consequence that the balance law of internal energy becomes a second-order in time equation for the thermal displacement or freezing index, that is, a primitive with respect to time of the temperature. Another particular feature of our system is the presence of the source term in the equation for the order parameter, which entails additional mathematical difficulties because the mass conservation of the order parameter, typical of the classic Cahn–Hilliard equation, is no longer satisfied. In this paper, we analyze the case that the double-well potential driving the evolution of the phase transition is differentiable, either (in the regular case) on the whole set of reals or (in the singular logarithmic case) on a finite open interval; nondifferentiable cases like the double obstacle potential are excluded from the analysis. We prove the Fréchet differentiability of the control-to-state operator between suitable Banach spaces for both the regular and the logarithmic cases and establish the solvability of the corresponding adjoint systems in order to derive the associated first-order necessary optimality conditions for the optimal control problem. Crucial for the whole analysis to work is the boundedness property stating that the order parameter attains its values in a compact subset of the interior of the effective domain of the nonlinearity. While this property turns out to be generally valid for regular potentials in three dimensions of space, it can be shown for the logarithmic case only in two dimensions.

Numerical investigation of air entrainment and wall temperature of a real-scale infrared suppression device with slots of gradient height

The high-temperature funnel walls of the infrared suppression (IRS) device are significant sources of infrared radiation on warships, so that the cooling of the funnel walls becomes indispensable for achieving infrared stealth. In this study, the air entrainment and wall temperature distribution of a real-scale IRS device are investigated in detail. Numerical computations are performed to solve the relevant governing equations in a 2D computational domain. The RNG turbulence model and the enhanced wall treatment are used in the simulations. The present work innovatively proposes to optimize the performance of the IRS device by varying the height ratio of slots between funnels. The results show that the device has the optimal air entrainment rate and temperature distribution on the funnel walls for a slot height ratio of 1.6. In addition, the impacts of nozzle Reynolds number, funnel and nozzle overlap on the air suction and funnel wall temperature are discussed as well. When the nozzle Reynolds number gets higher, an increment in air entrainment and a decrement in funnel wall temperature are observed. The negative funnel overlap and negative nozzle overlap increase the air entrainment, but adversely affect the cooling of the funnel walls.

Optimization of temperature distribution in the novel power-to-heat matrix-in-batch OnePot© reactor

In this work, we assess the optimal temperature distribution inside a new automated, stand-alone, matrix-in-batch patented reactor, named OnePot©. This novel reactor is equipped with seven rotating hot rotating cylinders—here referred to as spots—which make it possible a precise tuning of fluid temperature. To conduct this investigation, we consider two radial layout of spots, here indicated as uniform configuration and alternate one, respectively. The former characterised by a single uniform equilateral triangular pitch, whereas the latter by two different equilateral triangular pitches alternated to form a double-triangle star. We consider two different fluids, water and argon, as representative of the behaviour of liquids and gases, respectively. Furthermore, the effect of viscosity is also taken into account by forcefully increasing that of water by 100 and 1,000 times. The optimization of the temperature distribution is performed obtaining velocity and temperature fields using a computational fluid dynamic (CFD) approach. As a sort of objective function to maximise, we defined a thermal mixing efficiency to provide a quantitative measure of the temperature distribution uniformity. As a remarkable result, we find an optimal value of pitch approximately equal to 36% of the vessel diameter for both liquid water and argon gas. As for the alternate configuration, we found that it provides a better temperature distribution than the uniform one, especially at high viscosity values. This is because the inner spots are able to prevent the formation of large colder “islands” around the centre. Furthermore, we estimate the overall heat transfer coefficient between thermal spots and fluid bulk, whose values are perfectly in line with the literature ones. The modularity of our novel fully-electric reactor allows for applications in a number of industrial contexts, especially pharmaceutical ones.

Numerical simulation of forced convective fish drying performance of different cabinet geometry

Two forced convective fish rotary dryers of different geometries (cube and cylindrical) with modelled fish were simulated using ANSYS commercial software to determine the geometry that gives an optimal inlet temperature distribution profile, which ultimately leads to faster drying of fish. The geometries were constructed using CATIA V5 modelling software such that they both have the same volume, so they can be compared appropriately. The simulation was carried out for different inlet temperatures and at different time intervals. From the simulations carried out, it was discovered that the cylindrical rotary dryer possesses the maximum mean dryer temperatures in most of the time intervals considered. The temperature distribution obtained thus reveals that the cylindrical d duration of thermal action on the products. Therefore, the cylindrical rotary dryer gives an increased drying rate and an improved quality of product.

Numerical Simulation of Temperature Distribution during Mild Moxibustion.

Mild moxibustion is a treatment approach belonging to moxa-hanging moxibustion. The burning end of the moxa stick is kept at a fixed distance from the moxibustion skin, aiming to make the patient feel warm without burning pain. The appropriate temperature distribution is critical for the mild moxibustion treatment. The purpose of this paper is to improve the efficacy of mild moxibustion on human tissues. By combining the radiative and conductive models with surface-to-surface heat transfer, biological heat transfer simulations are realized based on biological tissues in particular media. A finite element model of mild moxibustion was established to obtain the characteristics of skin tissue temperature distribution under various conditions. The model considers multiple factors, such as the moxa-burning temperature, the stick-to-skin distance, the moxa stick sizes, and the ambient temperature. The results show that the temperature distribution under various conditions is centered at the moxibustion point and the temperature decreases in the surrounding direction. The higher the moxa-burning temperature, the higher the skin surface temperature and the worse the stability in heating. The stick-to-skin distance is inversely proportional to the skin surface temperature. The moxa stick diameter is proportional to the skin surface temperature. The longer the moxibustion time, the higher the skin surface temperature. And the temperature change gradually flattened in the late stage of mild moxibustion. Finally, a set of moxibustion conditions with optimal temperature distribution was obtained by comparing the data of all groups.

Analysis of the effects of shading screens on the microclimate of greenhouses and glass facade buildings

Shading devices are widely used in the Mediterranean area, since they reduce strong solar radiation effects in the closed environment. On the contrary, they have negative effects on the internal ventilation, especially if they have low porous texture limiting the air exchange with the external environment. This work aims to characterize by means of computational fluid dynamics the microclimate given by the use of shading devices in buildings with glass envelopes, such as greenhouses. The method is applied to a naturally ventilated glass greenhouse. Three commercial shading screens are compared, having typical porosity for the use in Mediterranean climate. The screens are modeled by means of porous materials, with the properties evaluated by experimental measurements of permeability. The numerical simulations are verified by a comparison with measurements of temperature and velocity within the greenhouse. In particular, the experimental setup is based on a novel and patented methodology which gives the exact position of the sensors within the greenhouse thanks to an acoustic referencing system. It is shown that screens with low permeability give optimal temperature distribution above the crops for the wind and air temperature conditions analyzed. The best screen position and permeability, for the environmental most frequent conditions in terms of solar radiation and wind directions with respect to orientation and position of the windows, were established. The methodology and the results shown in the work can be applied to different glass envelope buildings, to yield the best choice of shading screens in correspondence of given environmental characteristics.

A review on recent approaches in thermal and water management of polymer electrolyte membrane fuel cells

In the global energy transition, there are numerous technologies that play a vital role in the automobile and energy industry. Environmental pollution, fuel demand, and the current energy crisis stimulate the need to develop an alternative energy source. Fuel cell technology has proven to be a promising solution for energy security and environmental concerns. However, fuel cells are subjected to uncertain challenges that hinder their market feasibility. The challenges include the cost of the stack attributed to the expensive components, followed by the technical and economic challenges associated with the thermal and water management. The present work reviews the recent progress on a critical factor that degrades the performance of fuel cells, including water accumulation and thermal management. Different heat transfer approaches are compared with advanced technologies reported and various thermal management systems researched in recent days are discussed. Uneven water distribution in the stack tends to corrode the materials, leading to high parasitic loss in the electrochemical region and thus affecting the life of the stack. To overcome this effect and maintain an optimum temperature distribution in the fuel cell, various thermal management techniques are being studied. Inappropriate thermal management that leads to water flooding issues in fuel cell electric vehicles is also discussed. With the aid of a comprehensive review, it is established that a liquid cooling system using nanofluid as coolant could be an ideal option for thermal management of PEMFC cooling that could balance the water management and operating temperature for optimum stack performance.

Numerical investigations on the optimal tool temperature distribution for the integrated manufacturing of hybrid structures

The combination of hot-stamped steels and fibre-reinforced thermoplastics (FRTP) offers great potential for lightweight design. The process steps of hot stamping and thermoforming for the manufacturing of such hybrid structures are usually carried out in two separate steps. After hot stamping, the blank has to be reheated for the application of FRTP in order to enable the bonding of FRTP to the blank. Process integration of the individual processes means that reheating of the blank during thermoforming is no longer necessary. Due to non-uniform contact conditions during hot stamping between blank and tool, an inhomogeneous temperature distribution in the blank occurs, which would lead to non-uniform bonding properties between blank and FRTP after thermoforming. The aim of this work is to determine this non-uniform contact and the resulting heat transfer by a numerical model. By segmenting the tool in the model, a possibility is shown to control the non-uniform contact and to achieve a homogeneous temperature distribution in the blank after hot stamping. Furthermore, the temperature adaptability of the used tool and the resulting temperature distribution in the blank is investigated. Finally, the manufactured structures are tested in a numerical three-point bending test in order to be able to make a statement about their performances.