This study reports on polyaniline thin films deposited on a glass substrate using a low-pressure glow-discharge-pulsed plasma polymerization method. The polyaniline thin film obtained by pulsed plasma polymerization has been successfully demonstrated as an optical waveguide with a transmission loss of 3.93 dB cm−1, and has the potential to be employed in integrated optics. An attempt has been made to investigate the effect of plasma OFF-time on the structural, optical as well as surface properties of polyaniline thin film. The plasma ON-time has been kept constant and the plasma OFF-time has been varied throughout the work. The plasma OFF-time strongly influenced the properties of the polyaniline thin film, and a nanostructured and compact surface was revealed in the morphological studies. The plasma OFF-time was found to enhance film thickness, roughness, refractive index and optical transmission loss, whereas it reduced the optical band gap of the polyaniline thin films. Retention in the aromatic structure was confirmed by FTIR results. Optical studies revealed a π-π* electronic transition at about 317 nm as well as the formation of a branched structure. As compared with continuous wave plasma, pulsed plasma polymerization shows better properties. Pulsed plasma polymerization reduced the roughness of the film from 1.2 nm to 0.42 nm and the optical transmission loss from 6.56 dB cm−1 to 3.39 dB cm−1.
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