Batch plants boast operational flexibility in manufacturing process and resource sharing, making batch processes suitable to fluctuating-demand or small-scale production. However, given time dependence of operational behavior, batch processes are more demanding in energy integration than continuous processes, a task which is especially important amid the global net zero-emission current. It is, therefore, imperative to develop sustainable design strategies for intermittent processes. The study introduced a targeting method and developed an innovative over-time heat integration technique to optimize energy utilization in batch processes, involving use of heat transfer media for heat recovery over various time intervals and a heat makeup strategy to heat the media over different periods, in order to enhance heat-energy utilization efficiency. The technique is applicable to both fixed and unspecified batch schedules, the latter of which involves simultaneous design of production schedule and heat recovery systems, increasing flexibility and improving heat energy utilization. Case studies are conducted to demonstrate the proposed method. With the heat makeup technique, energy efficiency can be significantly enhanced, achieving energy savings of 51% and 93.1% in hot and cold utility, respectively. Meanwhile, the simultaneous design of production schedule and heat integration can boost savings up to 53% and 99%. Results have proven the benefits of the technique, including significant reduction of energy consumption and carbon emission, contributing to clean production, environmental protection, and sustainable development.
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