In the development process of proton exchange membrane fuel cells (PEMFC), the design of the flow field structure plays an important role in improving its mass transfer and performance. In this survey, a novel serpentine channel flow field (SCFF) construction is initially proposed, a 3D multiphase mathematical model is developed, and the accuracy of the mathematical model is confirmed by means of experimental data. Secondly, based on the fluid simulation software, the performance difference between SCFF with different numbers of turns and conventional flow fields (single serpentine and parallel flow fields) in terms of electrochemical reaction and reactant transportation is comparatively analyzed. Finally, the effect on PEMFC performance of the mass transport capability with the novel flow field is evaluated by the theory of mass-transfer loss rate and field synergy. The studies indicate that as the number of turns grows, the output performance of the proposed flow field progressively enhances. The net power density of the flow channel structure with five turns (SC-5) is increased by 35.3% compared with that of the flow channel structure with two turns (SC-2), and the SC-5 flow field also has higher output performance compared with the two conventional flow fields, with an increase of 7.2% and 27.9% in net power, respectively. Meanwhile, the synergistic efficacy between velocity vector field and concentration field is gradually enhanced with the increase in the number of turns, and the results show that SC-5 has the most optimal mass-transfer capability.
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